Aerogel
Encyclopedia
Aerogel is a synthetic
Manufacturing
Manufacturing is the use of machines, tools and labor to produce goods for use or sale. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale...

 porous material derived from a gel
Gel
A gel is a solid, jelly-like material that can have properties ranging from soft and weak to hard and tough. Gels are defined as a substantially dilute cross-linked system, which exhibits no flow when in the steady-state...

, in which the liquid
Liquid
Liquid is one of the three classical states of matter . Like a gas, a liquid is able to flow and take the shape of a container. Some liquids resist compression, while others can be compressed. Unlike a gas, a liquid does not disperse to fill every space of a container, and maintains a fairly...

 component of the gel has been replaced with a gas
Gas
Gas is one of the three classical states of matter . Near absolute zero, a substance exists as a solid. As heat is added to this substance it melts into a liquid at its melting point , boils into a gas at its boiling point, and if heated high enough would enter a plasma state in which the electrons...

. The result is a solid with extremely low density
Density
The mass density or density of a material is defined as its mass per unit volume. The symbol most often used for density is ρ . In some cases , density is also defined as its weight per unit volume; although, this quantity is more properly called specific weight...

and thermal conductivity
Thermal conductivity
In physics, thermal conductivity, k, is the property of a material's ability to conduct heat. It appears primarily in Fourier's Law for heat conduction....

. It is nicknamed frozen smoke, solid smoke, solid air or blue smoke owing to its translucent nature and the way light
Light
Light or visible light is electromagnetic radiation that is visible to the human eye, and is responsible for the sense of sight. Visible light has wavelength in a range from about 380 nanometres to about 740 nm, with a frequency range of about 405 THz to 790 THz...

 scatters
Scattering
Scattering is a general physical process where some forms of radiation, such as light, sound, or moving particles, are forced to deviate from a straight trajectory by one or more localized non-uniformities in the medium through which they pass. In conventional use, this also includes deviation of...

 in the material; however, it feels like expanded polystyrene (styrofoam
Styrofoam
Styrofoam is a trademark of The Dow Chemical Company for closed-cell currently made for thermal insulation and craft applications. In 1941, researchers in Dow's Chemical Physics Lab found a way to make foamed polystyrene...

) to the touch.

Aerogel was first created by Samuel Stephens Kistler in 1931, as a result of a bet with Charles Learned over who could replace the liquid in "jellies" with gas without causing shrinkage.

Aerogels are produced by extracting the liquid component of a gel through supercritical drying
Supercritical drying
Supercritical drying is a process to remove liquid in a precisely controlled way. It is useful in the production of microelectromechanical systems , the drying of spices, the production of aerogel, and in the preparation of biological specimens for scanning electron microscopy.As the substance in...

. This allows the liquid to be slowly drawn off without causing the solid matrix in the gel to collapse from capillary action
Capillary action
Capillary action, or capilarity, is the ability of a liquid to flow against gravity where liquid spontanously rise in a narrow space such as between the hair of a paint-brush, in a thin tube, or in porous material such as paper or in some non-porous material such as liquified carbon fiber, or in a...

, as would happen with conventional evaporation
Evaporation
Evaporation is a type of vaporization of a liquid that occurs only on the surface of a liquid. The other type of vaporization is boiling, which, instead, occurs on the entire mass of the liquid....

. The first aerogels were produced from silica gel
Silica gel
Silica gel is a granular, vitreous, porous form of silica made synthetically from sodium silicate. Despite its name, silica gel is a solid. It is a naturally occurring mineral that is purified and processed into either granular or beaded form...

s. Kistler's later work involved aerogels based on alumina, chromia
Chromium(III) oxide
Chromium oxide is the inorganic compound of the formula Cr2O3. It is one of principal oxides of chromium and is used as a pigment. In nature, it occurs as the rare mineral eskolaite.-Structure and properties:...

 and tin oxide
Tin oxide
Tin oxide may refer to:* Tin oxide , SnO* Tin dioxide , SnO2...

. Carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

 aerogels were first developed in the late 1980s.

Properties

Despite their name, aerogels are rigid, dry materials and do not resemble a gel in their physical properties; the name comes from the fact that they are derived from gels. Pressing softly on an aerogel typically does not leave a mark; pressing more firmly will leave a permanent depression. Pressing firmly enough will cause a catastrophic breakdown in the sparse structure, causing it to shatter like glass—a property known as friability
Friability
Friability is the ability of a solid substance to be reduced to smaller pieces with little effort. The opposite of friable is indurated....

; although more modern variations do not suffer from this. Despite the fact that it is prone to shattering, it is very strong structurally. Its impressive load bearing abilities are due to the dendritic
Dendrite (metal)
A dendrite in metallurgy is a characteristic tree-like structure of crystals growing as molten metal freezes, the shape produced by faster growth along energetically favourable crystallographic directions. This dendritic growth has large consequences in regards to material properties.Dendrites form...

 microstructure, in which spherical particles of average size 2–5 nm
Nanometre
A nanometre is a unit of length in the metric system, equal to one billionth of a metre. The name combines the SI prefix nano- with the parent unit name metre .The nanometre is often used to express dimensions on the atomic scale: the diameter...

 are fused together into clusters. These clusters form a three-dimensional highly porous
Porosity
Porosity or void fraction is a measure of the void spaces in a material, and is a fraction of the volume of voids over the total volume, between 0–1, or as a percentage between 0–100%...

 structure of almost fractal
Fractal
A fractal has been defined as "a rough or fragmented geometric shape that can be split into parts, each of which is a reduced-size copy of the whole," a property called self-similarity...

 chains, with pores just under 100 nm. The average size and density of the pores can be controlled during the manufacturing process.

Aerogels are good thermal insulators
Thermal insulation
Thermal insulation is the reduction of the effects of the various processes of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature...

 because they almost nullify the three methods of heat transfer
Heat transfer
Heat transfer is a discipline of thermal engineering that concerns the exchange of thermal energy from one physical system to another. Heat transfer is classified into various mechanisms, such as heat conduction, convection, thermal radiation, and phase-change transfer...

 (convection
Convective heat transfer
Convective heat transfer, often referred to as convection, is the transfer of heat from one place to another by the movement of fluids. The presence of bulk motion of the fluid enhances the heat transfer between the solid surface and the fluid. Convection is usually the dominant form of heat...

, conduction
Heat conduction
In heat transfer, conduction is a mode of transfer of energy within and between bodies of matter, due to a temperature gradient. Conduction means collisional and diffusive transfer of kinetic energy of particles of ponderable matter . Conduction takes place in all forms of ponderable matter, viz....

, and radiation
Thermal radiation
Thermal radiation is electromagnetic radiation generated by the thermal motion of charged particles in matter. All matter with a temperature greater than absolute zero emits thermal radiation....

). They are good conductive insulators because they are composed almost entirely from a gas, and gases are very poor heat conductors. Silica aerogel is especially good because silica is also a poor conductor of heat (a metallic aerogel, on the other hand, would be less effective). They are good convective inhibitors because air cannot circulate through the lattice. Carbon aerogel is a good radiative insulator because carbon absorbs the infrared radiation that transfers heat at standard temperatures.

Owing to its hygroscopic nature, aerogel feels dry and acts as a strong desiccant
Desiccant
A desiccant is a hygroscopic substance that induces or sustains a state of dryness in its local vicinity in a moderately well-sealed container....

. Persons handling aerogel for extended periods should wear gloves to prevent the appearance of dry brittle spots on their skin.

The slight color it does have is due to Rayleigh scattering
Rayleigh scattering
Rayleigh scattering, named after the British physicist Lord Rayleigh, is the elastic scattering of light or other electromagnetic radiation by particles much smaller than the wavelength of the light. The particles may be individual atoms or molecules. It can occur when light travels through...

 of the shorter wavelength
Wavelength
In physics, the wavelength of a sinusoidal wave is the spatial period of the wave—the distance over which the wave's shape repeats.It is usually determined by considering the distance between consecutive corresponding points of the same phase, such as crests, troughs, or zero crossings, and is a...

s of visible light by the nanosized dendritic structure. This causes it to appear smoky blue against dark backgrounds and yellowish against bright backgrounds.

Aerogels by themselves are hydrophilic, but chemical treatment can make them hydrophobic. If they absorb moisture they usually suffer a structural change, such as contraction, and deteriorate, but degradation can be prevented by making them hydrophobic. Aerogels with hydrophobic interiors are less susceptible to degradation than aerogels with only an outer hydrophobic layer, even if a crack penetrates the surface. Hydrophobic treatment facilitates processing because it allows the use of a water jet cutter
Water jet cutter
A water jet cutter, also known as a waterjet, is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. The process is essentially the same as water erosion found in nature but greatly accelerated...

.

Silica

Silica aerogel is the most common type of aerogel and the most extensively studied and used. It is a silica-based substance, derived from silica gel
Silica gel
Silica gel is a granular, vitreous, porous form of silica made synthetically from sodium silicate. Despite its name, silica gel is a solid. It is a naturally occurring mineral that is purified and processed into either granular or beaded form...

. The lowest-density aerogel is a silica nanofoam at 1 mg/cm3, which is the evacuated version of the record-aerogel of 1.9 mg/cm3. The density of air is 1.2 mg/cm3 (at 20 °C and 1 atm).Groom, D.E. Abridged from Atomic Nuclear Properties. Particle Data Group: 2007. Only the recently manufactured metallic microlattice
Metallic microlattice
A metallic microlattice is a synthetic porous metallic material, consisting of an ultra-light form of metal foam. Its creators claim it is the "lightest structural material" known, with a density as low as 0.9 mg/cm3...

s have a lower density at 0.9 mg/cm3.

Silica aerogel strongly absorbs infrared
Infrared
Infrared light is electromagnetic radiation with a wavelength longer than that of visible light, measured from the nominal edge of visible red light at 0.74 micrometres , and extending conventionally to 300 µm...

 radiation. It allows the construction of materials that let light into buildings but trap heat for solar heating.

It has remarkable thermal insulative properties, having an extremely low thermal conductivity
Thermal conductivity
In physics, thermal conductivity, k, is the property of a material's ability to conduct heat. It appears primarily in Fourier's Law for heat conduction....

: from 0.03 W
Watt
The watt is a derived unit of power in the International System of Units , named after the Scottish engineer James Watt . The unit, defined as one joule per second, measures the rate of energy conversion.-Definition:...

/m·K
Kelvin
The kelvin is a unit of measurement for temperature. It is one of the seven base units in the International System of Units and is assigned the unit symbol K. The Kelvin scale is an absolute, thermodynamic temperature scale using as its null point absolute zero, the temperature at which all...

 down to 0.004 W
Watt
The watt is a derived unit of power in the International System of Units , named after the Scottish engineer James Watt . The unit, defined as one joule per second, measures the rate of energy conversion.-Definition:...

/m·K
Kelvin
The kelvin is a unit of measurement for temperature. It is one of the seven base units in the International System of Units and is assigned the unit symbol K. The Kelvin scale is an absolute, thermodynamic temperature scale using as its null point absolute zero, the temperature at which all...

, which correspond to R-values
R-value (insulation)
The R-value is a measure of thermal resistance used in the building and construction industry. Under uniform conditions it is the ratio of the temperature difference across an insulator and the heat flux through it or R = \Delta T/\dot Q_A.The R-value being discussed is the unit thermal resistance...

 of 14 to 105 for 3.5 inch thickness. For comparison, typical wall insulation is 13 for 3.5 inch thickness. Its melting point
Melting point
The melting point of a solid is the temperature at which it changes state from solid to liquid. At the melting point the solid and liquid phase exist in equilibrium. The melting point of a substance depends on pressure and is usually specified at standard atmospheric pressure...

 is 1,473 K (1,200 °C or 2,192 °F).

By 2011, silica aerogel held 15 entries in Guinness World Records
Guinness World Records
Guinness World Records, known until 2000 as The Guinness Book of Records , is a reference book published annually, containing a collection of world records, both human achievements and the extremes of the natural world...

for material properties, including best insulator and lowest-density solid.

Carbon

Carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

 aerogels are composed of particles with sizes in the nanometer range, covalently bonded
Covalent bond
A covalent bond is a form of chemical bonding that is characterized by the sharing of pairs of electrons between atoms. The stable balance of attractive and repulsive forces between atoms when they share electrons is known as covalent bonding....

 together. They have very high porosity
Porosity
Porosity or void fraction is a measure of the void spaces in a material, and is a fraction of the volume of voids over the total volume, between 0–1, or as a percentage between 0–100%...

 (over 50%, with pore diameter under 100 nm) and surface areas ranging between 400–1000 m2/g. They are often manufactured as composite paper: non-woven paper made of carbon fiber
Carbon fiber
Carbon fiber, alternatively graphite fiber, carbon graphite or CF, is a material consisting of fibers about 5–10 μm in diameter and composed mostly of carbon atoms. The carbon atoms are bonded together in crystals that are more or less aligned parallel to the long axis of the fiber...

s, impregnated with resorcinol
Resorcinol
Resorcinol is a dihydroxy benzene. It is the 1,3-isomer of benzenediol with the formula C6H42.-Nomenclature:Benzene-1,3-diol is the name recommended by the International Union of Pure and Applied Chemistry in its 1993 Recommendations for the Nomenclature of Organic Chemistry.-Production:It is...

-formaldehyde
Formaldehyde
Formaldehyde is an organic compound with the formula CH2O. It is the simplest aldehyde, hence its systematic name methanal.Formaldehyde is a colorless gas with a characteristic pungent odor. It is an important precursor to many other chemical compounds, especially for polymers...

 aerogel, and pyrolyzed. Depending on the density, carbon aerogels may be electrically conductive, making composite aerogel paper useful for electrodes in capacitor
Capacitor
A capacitor is a passive two-terminal electrical component used to store energy in an electric field. The forms of practical capacitors vary widely, but all contain at least two electrical conductors separated by a dielectric ; for example, one common construction consists of metal foils separated...

s or deionization electrodes. Due to their extremely high surface area, carbon aerogels are used to create supercapacitor
Supercapacitor
An electric double-layer capacitor , also known as supercapacitor, supercondenser, electrochemical double layer capacitor, or ultracapacitor, is an electrochemical capacitor with relatively high energy density. Their energy density is typically hundreds of times greater than conventional...

s, with values ranging up to thousands of farad
Farad
The farad is the SI unit of capacitance. The unit is named after the English physicist Michael Faraday.- Definition :A farad is the charge in coulombs which a capacitor will accept for the potential across it to change 1 volt. A coulomb is 1 ampere second...

s based on a capacitance of 104 F/g and 77 F/cm3. Carbon aerogels are also extremely "black" in the infrared spectrum, reflecting only 0.3% of radiation between 250 nm and 14.3 µm, making them efficient for solar energy collectors.

The term "aerogel" has been incorrectly used to describe airy masses of carbon nanotube
Carbon nanotube
Carbon nanotubes are allotropes of carbon with a cylindrical nanostructure. Nanotubes have been constructed with length-to-diameter ratio of up to 132,000,000:1, significantly larger than for any other material...

s produced through certain chemical vapor deposition
Chemical vapor deposition
Chemical vapor deposition is a chemical process used to produce high-purity, high-performance solid materials. The process is often used in the semiconductor industry to produce thin films. In a typical CVD process, the wafer is exposed to one or more volatile precursors, which react and/or...

 techniques—such materials can be spun into fibers with strength greater than Kevlar
Kevlar
Kevlar is the registered trademark for a para-aramid synthetic fiber, related to other aramids such as Nomex and Technora. Developed at DuPont in 1965, this high strength material was first commercially used in the early 1970s as a replacement for steel in racing tires...

, and unique electrical properties. These materials are not aerogels, however, since they do not have a monolithic internal structure and do not have the regular pore structure characteristic of aerogels.

Alumina

Aerogels made with aluminium oxide
Aluminium oxide
Aluminium oxide is an amphoteric oxide with the chemical formula 23. It is commonly referred to as alumina, or corundum in its crystalline form, as well as many other names, reflecting its widespread occurrence in nature and industry...

 are known as alumina aerogels. These aerogels are used as catalysts, especially when "metal-doped" with another metal. Nickel-alumina aerogel is the most common combination. Alumina aerogels are also being considered by NASA
NASA
The National Aeronautics and Space Administration is the agency of the United States government that is responsible for the nation's civilian space program and for aeronautics and aerospace research...

 for capturing of hypervelocity particles; a formulation doped with gadolinium
Gadolinium
Gadolinium is a chemical element with the symbol Gd and atomic number 64. It is a silvery-white, malleable and ductile rare-earth metal. It is found in nature only in combined form. Gadolinium was first detected spectroscopically in 1880 by de Marignac who separated its oxide and is credited with...

 and terbium
Terbium
Terbium is a chemical element with the symbol Tb and atomic number 65. It is a silvery-white rare earth metal that is malleable, ductile and soft enough to be cut with a knife...

 could fluoresce at the particle impact site, with amount of fluorescence dependent on impact energy.

Other

SEAgel
SEAgel
SEAgel is one of a class of high-tech foam materials known as aerogels. It is an excellent thermal insulator and among the least dense solids known. SEAgel was invented by Robert Morrison at the Lawrence Livermore National Laboratory in 1992...

 is a material similar to organic aerogel, made of agar
Agar
Agar or agar-agar is a gelatinous substance derived from a polysaccharide that accumulates in the cell walls of agarophyte red algae. Throughout history into modern times, agar has been chiefly used as an ingredient in desserts throughout Asia and also as a solid substrate to contain culture medium...

.

Chalcogel
Chalcogel
A chalcogel or properly metal chalcogenide aerogel is an aerogel made from chalcogens such as sulfur and selenium, with cadmium, tellurium, platinum, and other elements...

s are a type of aerogel made of chalcogen
Chalcogen
The chalcogens are the chemical elements in group 16 of the periodic table. This group is also known as the oxygen family...

s (the column of elements on the periodic table beginning with oxygen) such as sulfur, selenium, and other elements. Research is ongoing, and metals less expensive than platinum have also been used in its creation.

Aerogels made of cadmium selenide
Cadmium selenide
Cadmium selenide is a solid, binary compound of cadmium and selenium. Common names for this compound are cadmium selenide, cadmium selenide, and cadmoselite ....

 quantum dots in a porous 3-D network have recently been developed for use in the semiconductor industry.

Applications

There is a variety of applications for which aerogels are used.
  • Commercially, aerogels have been used in granular form to add insulation
    Thermal insulation
    Thermal insulation is the reduction of the effects of the various processes of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature...

     to skylights.
  • Transparent silica aerogel would be very suitable as a thermal insulation material for windows, significantly limiting thermal losses of buildings. One research team has shown that producing aerogel in a weightless
    Weightlessness
    Weightlessness is the condition that exists for an object or person when they experience little or no acceleration except the acceleration that defines their inertial trajectory, or the trajectory of pure free-fall...

     environment can produce particles with a more uniform size and reduce the Rayleigh scattering
    Rayleigh scattering
    Rayleigh scattering, named after the British physicist Lord Rayleigh, is the elastic scattering of light or other electromagnetic radiation by particles much smaller than the wavelength of the light. The particles may be individual atoms or molecules. It can occur when light travels through...

     effect in silica aerogel, thus making the aerogel less blue and more transparent.
  • Its high surface area leads to many applications, such as a chemical adsorber for cleaning up spills (see adsorption
    Adsorption
    Adsorption is the adhesion of atoms, ions, biomolecules or molecules of gas, liquid, or dissolved solids to a surface. This process creates a film of the adsorbate on the surface of the adsorbent. It differs from absorption, in which a fluid permeates or is dissolved by a liquid or solid...

    ). This feature also gives it great potential as a catalyst or a catalyst carrier.
  • Aerogel particles are also used as thickening agent
    Thickening agent
    Thickening agents, or thickeners, is the term applied to substances which increase the viscosity of a solution or liquid/solid mixture without substantially modifying its other properties; although most frequently applied to foods where the target property is taste, the term also is applicable to...

    s in some paint
    Paint
    Paint is any liquid, liquefiable, or mastic composition which after application to a substrate in a thin layer is converted to an opaque solid film. One may also consider the digital mimicry thereof...

    s and cosmetics
    Cosmetics
    Cosmetics are substances used to enhance the appearance or odor of the human body. Cosmetics include skin-care creams, lotions, powders, perfumes, lipsticks, fingernail and toe nail polish, eye and facial makeup, towelettes, permanent waves, colored contact lenses, hair colors, hair sprays and...

    .
  • Aerogels are being tested for use in targets for the National Ignition Facility
    National Ignition Facility
    The National Ignition Facility, or NIF is a large, laser-based inertial confinement fusion research device located at the Lawrence Livermore National Laboratory in Livermore, California. NIF uses powerful lasers to heat and compress a small amount of hydrogen fuel to the point where nuclear fusion...

    .
  • Aerogel performance may be augmented for a specific application by the addition of dopants, reinforcing structures, and hybridizing compounds. Using this approach, the breadth of applications for the material class may be greatly increased.
  • Commercial manufacture of aerogel 'blankets' began around the year 2000. An aerogel blanket is a composite
    Composite material
    Composite materials, often shortened to composites or called composition materials, are engineered or naturally occurring materials made from two or more constituent materials with significantly different physical or chemical properties which remain separate and distinct at the macroscopic or...

     of silica aerogel and fibrous reinforcement that turns the brittle aerogel into a durable, flexible material. The mechanical and thermal properties of the product may be varied based upon the choice of reinforcing fibers, the aerogel matrix, and opacification additives included in the composite. In 2000 was testing the first Aerogel jacket for Sport in South Pole.

  • NASA
    NASA
    The National Aeronautics and Space Administration is the agency of the United States government that is responsible for the nation's civilian space program and for aeronautics and aerospace research...

     used aerogel to trap space dust particles aboard the Stardust
    Stardust (spacecraft)
    Stardust is a 300-kilogram robotic space probe launched by NASA on February 7, 1999 to study the asteroid 5535 Annefrank and collect samples from the coma of comet Wild 2. The primary mission was completed January 15, 2006, when the sample return capsule returned to Earth...

     spacecraft. The particles vaporize on impact with solids and pass through gases, but can be trapped in aerogels. NASA also used aerogel for thermal insulation
    Thermal insulation
    Thermal insulation is the reduction of the effects of the various processes of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature...

     of the Mars Rover
    Mars Rover
    A Mars rover is an automated motor vehicle which propels itself across the surface of the planet Mars after landing.Rovers have several advantages over stationary landers: they examine more territory, they can be directed to interesting features, they can place themselves in sunny positions to...

     and space suit
    Space suit
    A space suit is a garment worn to keep an astronaut alive in the harsh environment of outer space. Space suits are often worn inside spacecraft as a safety precaution in case of loss of cabin pressure, and are necessary for extra-vehicular activity , work done outside spacecraft...

    s.
  • The US Navy is evaluating aerogel undergarments as passive thermal protection for divers.
  • Aerogels are also used in particle physics
    Particle physics
    Particle physics is a branch of physics that studies the existence and interactions of particles that are the constituents of what is usually referred to as matter or radiation. In current understanding, particles are excitations of quantum fields and interact following their dynamics...

     as radiators in Cherenkov effect detectors. ACC system of the Belle detector, used in the Belle Experiment
    Belle experiment
    The Belle experiment is a particle physics experiment conducted by the Belle Collaboration, an international collaboration of more than 400 physicists and engineers investigating CP-violation effects at the High Energy Accelerator Research Organisation in Tsukuba, Ibaraki Prefecture, Japan.The...

     at KEKB, is a recent example of such use. The suitability of aerogels is determined by their low index of refraction, filling the gap between gases and liquids, and their transparency and solid state, making them easier to use than cryogenic liquids or compressed gases. Their low mass is also advantageous for space missions.
  • Resorcinol
    Resorcinol
    Resorcinol is a dihydroxy benzene. It is the 1,3-isomer of benzenediol with the formula C6H42.-Nomenclature:Benzene-1,3-diol is the name recommended by the International Union of Pure and Applied Chemistry in its 1993 Recommendations for the Nomenclature of Organic Chemistry.-Production:It is...

    -formaldehyde
    Formaldehyde
    Formaldehyde is an organic compound with the formula CH2O. It is the simplest aldehyde, hence its systematic name methanal.Formaldehyde is a colorless gas with a characteristic pungent odor. It is an important precursor to many other chemical compounds, especially for polymers...

     aerogels (polymers chemically similar to phenol formaldehyde resin
    Phenol formaldehyde resin
    Phenol formaldehyde resins include synthetic thermosetting resins such as obtained by the reaction of phenols with formaldehyde. Sometimes the precursors include other aldehydes or other phenol. Phenolic resins are mainly used in the production of circuit boards...

    s) are mostly used as precursors for manufacture of carbon aerogels, or when an organic insulator with large surface is desired. They come as high-density material, with surface area about 600 m2/g.
  • The first residential use of aerogel as an insulator is in the Georgia Institute of Technology's Solar Decathlon
    Solar Decathlon
    The U.S. Department of Energy Solar Decathlon is an international competition that challenges 20 collegiate teams to design, build, and operate the most attractive, effective, and energy-efficient solar-powered house...

     House where it is used as an insulator in the semi-transparent roof.
  • Metal-aerogel nanocomposites can be prepared by impregnating the hydrogel with solution containing ions of the suitable noble
    Noble metal
    Noble metals are metals that are resistant to corrosion and oxidation in moist air, unlike most base metals. They tend to be precious, often due to their rarity in the Earth's crust...

     or transition
    Transition metal
    The term transition metal has two possible meanings:*The IUPAC definition states that a transition metal is "an element whose atom has an incomplete d sub-shell, or which can give rise to cations with an incomplete d sub-shell." Group 12 elements are not transition metals in this definition.*Some...

     metals. The impregnated hydrogel is then irradiated with gamma ray
    Gamma ray
    Gamma radiation, also known as gamma rays or hyphenated as gamma-rays and denoted as γ, is electromagnetic radiation of high frequency . Gamma rays are usually naturally produced on Earth by decay of high energy states in atomic nuclei...

    s, leading to precipitation of nanoparticles of the metal. Such composites can be used as catalysts, sensors, electromagnetic shielding
    Electromagnetic shielding
    Electromagnetic shielding is the process of reducing the electromagnetic field in a space by blocking the field with barriers made of conductive and/or magnetic materials. Shielding is typically applied to enclosures to isolate electrical devices from the 'outside world' and to cables to isolate...

    , and in waste disposal. A prospective use of platinum-on-carbon catalysts is in fuel cell
    Fuel cell
    A fuel cell is a device that converts the chemical energy from a fuel into electricity through a chemical reaction with oxygen or another oxidizing agent. Hydrogen is the most common fuel, but hydrocarbons such as natural gas and alcohols like methanol are sometimes used...

    s.
  • Aerogel can be used as a drug delivery system owing to its biocompatibility
    Biocompatibility
    Biocompatibility is related to the behavior of biomaterials in various contexts. The term may refer to specific properties of a material without specifying where or how the material is used , or to more empirical clinical success of a whole device in...

    . Due to its high surface area and porous structure, drugs can be adsorbed from supercritical CO2. The release rate of the drugs can be tailored based on the properties of aerogel.
  • Carbon aerogels are used in the construction of small electrochemical double layer supercapacitors. Due to the high surface area of the aerogel, these capacitors can be 1/2000th to 1/5000th the size of similarly rated electrolytic capacitors. Aerogel supercapacitors can have a very low impedance compared to normal supercapacitors and can absorb or produce very high peak currents. At present, such capacitors are polarity-sensitive and need to be wired in series if a working voltage of greater than about 2.75 V is needed.
  • Dunlop has recently incorporated aerogel into the mold of its new series of tennis racquets, and has previously used it in squash racquets.
  • Chalcogels have shown promise in absorbing the heavy metal pollutants mercury, lead, and cadmium from water.
  • Aerogel can introduce disorder into superfluid
    Superfluid
    Superfluidity is a state of matter in which the matter behaves like a fluid without viscosity and with extremely high thermal conductivity. The substance, which appears to be a normal liquid, will flow without friction past any surface, which allows it to continue to circulate over obstructions and...

     helium-3
    Helium-3
    Helium-3 is a light, non-radioactive isotope of helium with two protons and one neutron. It is rare on Earth, and is sought for use in nuclear fusion research...

    .
  • Arms control experts speculate it is used to transform radiation into pressure in multistage nuclear weapons.
  • Grado Zero Espace, a company specialized in innovation products on demand, in 2001 in collaboration before with NASA and then with European Space Agency Transfer Technology Programme, introduced to the market the first range of extreme sport equipments, with the brand "Aerogel Design System" an optimized system to integrate aerogel in sport clothing.
  • Shiver Shield, a brand of cold weather garments that is insulated with encapsulated aerogel, was recently introduced to the market in 2011.

Production

Production of aerogels is done by the sol-gel process. First a gel
Gel
A gel is a solid, jelly-like material that can have properties ranging from soft and weak to hard and tough. Gels are defined as a substantially dilute cross-linked system, which exhibits no flow when in the steady-state...

 is created in solution and then the liquid is carefully removed to leave the aerogel intact.

The first step is the creation of a colloidal suspension
Suspension (chemistry)
In chemistry, a suspension is a heterogeneous fluid containing solid particles that are sufficiently large for sedimentation. Usually they must be larger than 1 micrometer. The internal phase is dispersed throughout the external phase through mechanical agitation, with the use of certain...

 of solid particles known as a “sol”. Silica aerogel is made by the creation of colloidal silica. The process starts with a liquid alcohol
Alcohol
In chemistry, an alcohol is an organic compound in which the hydroxy functional group is bound to a carbon atom. In particular, this carbon center should be saturated, having single bonds to three other atoms....

 such as ethanol which is mixed with a silicon alkoxide
Alkoxide
An alkoxide is the conjugate base of an alcohol and therefore consists of an organic group bonded to a negatively charged oxygen atom. They can be written as RO−, where R is the organic substituent. Alkoxides are strong bases and, when R is not bulky, good nucleophiles and good ligands...

 precursor, for example tetramethyl orthosilicate
Tetramethyl orthosilicate
Tetramethyl orthosilicate is the chemical compound with the formula Si4. This molecule consists of four methyl groups attached to the hypothetical anion SiO44-...

 (TMOS) or tetraethyl orthosilicate
Tetraethyl orthosilicate
Tetraethyl orthosilicate is the chemical compound with the formula Si4. Often abbreviated TEOS, this molecule consists of four ethyl groups attached to SiO44- ion, which is called orthosilicate. As an ion in solution, orthosilicate does not exist. Alternatively TEOS can be considered to be the...

 (TEOS). A hydrolysis reaction forms particles of silicon dioxide forming a sol solution. The oxide suspension begins to undergo condensation reaction
Condensation reaction
A condensation reaction is a chemical reaction in which two molecules or moieties combine to form one single molecule, together with the loss of a small molecule. When this small molecule is water, it is known as a dehydration reaction; other possible small molecules lost are hydrogen chloride,...

s which result in the creation of metal oxide bridges (either M-O-M, “oxo” bridges or M-OH-M, “ol” bridges) linking the dispersed colloidal particles.

When this interlinking has stopped the flow of liquid within the material, this is known as a gel
Gel
A gel is a solid, jelly-like material that can have properties ranging from soft and weak to hard and tough. Gels are defined as a substantially dilute cross-linked system, which exhibits no flow when in the steady-state...

. This process is known as gelation.
These reactions generally have moderately slow reaction rates, and as a result either acidic or basic catalysts are used to improve the processing speed. Basic catalysts tend to produce more transparent aerogels with less shrinkage.

The removal of the liquid from a true aerogel involves special processing. Gels where the liquid is allowed to evaporate normally are known as xerogels. As the liquid evaporates, forces caused by surface tension
Surface tension
Surface tension is a property of the surface of a liquid that allows it to resist an external force. It is revealed, for example, in floating of some objects on the surface of water, even though they are denser than water, and in the ability of some insects to run on the water surface...

s of the liquid-solid interface
Interface (chemistry)
An interface is a surface forming a common boundary among two different phases, such as an insoluble solid and a liquid, two immiscible liquids or a liquid and an insoluble gas. The importance of the interface depends on which type of system is being treated: the bigger the quotient area/volume,...

s are enough to destroy the fragile gel network. As a result xerogels cannot achieve the high porosities and instead peak at lower porosities and exhibit large amounts of shrinkage after drying.

In 1931, to develop the first aerogels, Kistler
Steven Kistler
Samuel Stephens Kistler was an American scientist and chemical engineer, best known as the inventor of aerogels, the lightest known solid materials....

 used a process known as supercritical drying
Supercritical drying
Supercritical drying is a process to remove liquid in a precisely controlled way. It is useful in the production of microelectromechanical systems , the drying of spices, the production of aerogel, and in the preparation of biological specimens for scanning electron microscopy.As the substance in...

. By increasing the temperature and pressure he forced the liquid into a supercritical fluid
Supercritical fluid
A supercritical fluid is any substance at a temperature and pressure above its critical point, where distinct liquid and gas phases do not exist. It can effuse through solids like a gas, and dissolve materials like a liquid...

 state where by dropping the pressure he could instantly gasify and remove the liquid inside the aerogel, avoiding damage to the delicate three-dimensional network.
While this can be done with ethanol
Ethanol
Ethanol, also called ethyl alcohol, pure alcohol, grain alcohol, or drinking alcohol, is a volatile, flammable, colorless liquid. It is a psychoactive drug and one of the oldest recreational drugs. Best known as the type of alcohol found in alcoholic beverages, it is also used in thermometers, as a...

, the high temperatures and pressures lead to dangerous processing conditions. A safer, lower temperature and pressure method involves a solvent exchange. This is typically done by exchanging the ethanol for liquid acetone
Acetone
Acetone is the organic compound with the formula 2CO, a colorless, mobile, flammable liquid, the simplest example of the ketones.Acetone is miscible with water and serves as an important solvent in its own right, typically as the solvent of choice for cleaning purposes in the laboratory...

, allowing a better miscibility
Miscibility
Miscibility is the property of liquids to mix in all proportions, forming a homogeneous solution. In principle, the term applies also to other phases , but the main focus is usually on the solubility of one liquid in another...

 gradient
Gradient
In vector calculus, the gradient of a scalar field is a vector field that points in the direction of the greatest rate of increase of the scalar field, and whose magnitude is the greatest rate of change....

, and then onto liquid carbon dioxide
Carbon dioxide
Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

 and then bringing the carbon dioxide above its critical point
Critical point (thermodynamics)
In physical chemistry, thermodynamics, chemistry and condensed matter physics, a critical point, also called a critical state, specifies the conditions at which a phase boundary ceases to exist...

. A variant on this process involves the direct injection of supercritical carbon dioxide into the pressure vessel containing the aerogel. The end result of either process removes all liquid from the gel and replaces it with gas, without allowing the gel structure to collapse or lose volume.

Aerogel composites have been made using a variety of continuous and discontinuous reinforcements. The high aspect ratio of fibers such as fiberglass
Fiberglass
Glass fiber is a material consisting of numerous extremely fine fibers of glass.Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling...

 have been used to reinforce aerogel composite
Composite material
Composite materials, often shortened to composites or called composition materials, are engineered or naturally occurring materials made from two or more constituent materials with significantly different physical or chemical properties which remain separate and distinct at the macroscopic or...

s with significantly improved mechanical properties.

Resorcinol
Resorcinol
Resorcinol is a dihydroxy benzene. It is the 1,3-isomer of benzenediol with the formula C6H42.-Nomenclature:Benzene-1,3-diol is the name recommended by the International Union of Pure and Applied Chemistry in its 1993 Recommendations for the Nomenclature of Organic Chemistry.-Production:It is...

-formaldehyde
Formaldehyde
Formaldehyde is an organic compound with the formula CH2O. It is the simplest aldehyde, hence its systematic name methanal.Formaldehyde is a colorless gas with a characteristic pungent odor. It is an important precursor to many other chemical compounds, especially for polymers...

 aerogel (RF aerogel) is made in a way similar to production of silica aerogel.

Carbon aerogel is made from a resorcinol-formaldehyde aerogel by its pyrolysis
Pyrolysis
Pyrolysis is a thermochemical decomposition of organic material at elevated temperatures without the participation of oxygen. It involves the simultaneous change of chemical composition and physical phase, and is irreversible...

 in inert gas
Inert gas
An inert gas is a non-reactive gas used during chemical synthesis, chemical analysis, or preservation of reactive materials. Inert gases are selected for specific settings for which they are functionally inert since the cost of the gas and the cost of purifying the gas are usually a consideration...

 atmosphere, leaving a matrix of carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

. It is commercially available as solid shapes, powders, or composite paper.

Safety

Aerogel safety depends on the material from which the aerogel is made, i.e., it will be carcinogenic or toxic if the solid component has such characteristics.

Silica-based aerogels are not known to be carcinogenic or toxic. However, they are a mechanical irritant to the eyes, skin, respiratory tract, and digestive system. They also can induce dryness of the skin, eyes, and mucous membranes. Therefore, it is recommended that protective gear including gloves and eye goggles
be worn whenever handling aerogels.

External links

Ce matériau étonnant l’aérogel
The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
x
OK