List of discontinued Volkswagen Group diesel engines. The compression-ignition diesel engine

Diesel engine

A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

s listed below were formerly used by various marques of automobile

Automobile

An automobile, autocar, motor car or car is a wheeled motor vehicle used for transporting passengers, which also carries its own engine or motor...

s and commercial vehicle

Commercial vehicle

A commercial vehicle is a type of motor vehicle that may be used for transporting goods or passengers. The European Union defines "commercial motor vehicle" as any motorised road vehicle, which by its type of construction and equipment is designed for, and capable of transporting, whether for...

s of the German automotive

Automotive industry

The automotive industry designs, develops, manufactures, markets, and sells motor vehicles, and is one of the world's most important economic sectors by revenue....

 concern

Concern (business)

A concern is a German type of business group. It results from the merger of several legally independent companies an economic entity under unified management. These associated companies called "Group" companies....

, Volkswagen Group

Volkswagen Group

Volkswagen Group is a German multinational automobile manufacturing group. , Volkswagen was ranked as the world’s third largest motor vehicle manufacturer and Europe's largest....

, and also in Volkswagen Marine and Volkswagen Industrial Motor applications, but are now discontinued. All listed engines operate on the four-stroke cycle, and unless stated otherwise, use a wet sump

Wet sump

A wet sump is a lubricating oil management design for four-stroke piston internal combustion engines which uses a built-in reservoir for oil, as opposed to an external or secondary reservoir used in a dry sump design....

 lubrication

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 system, and are water-cooled.
Since the Volkswagen Group is European, official internal combustion engine

Internal combustion engine

The internal combustion engine is an engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber. In an internal combustion engine, the expansion of the high-temperature and high -pressure gases produced by combustion apply direct force to some component of the engine...

 performance ratings are published using the International System of Units

International System of Units

The International System of Units is the modern form of the metric system and is generally a system of units of measurement devised around seven base units and the convenience of the number ten. The older metric system included several groups of units...

 (commonly abbreviated "SI"), a modern form of the metric system

Metric system

The metric system is an international decimalised system of measurement. France was first to adopt a metric system, in 1799, and a metric system is now the official system of measurement, used in almost every country in the world...

 of figures. Motor vehicle

Motor vehicle

A motor vehicle or road vehicle is a self-propelled wheeled vehicle that does not operate on rails, such as trains or trolleys. The vehicle propulsion is provided by an engine or motor, usually by an internal combustion engine, or an electric motor, or some combination of the two, such as hybrid...

 engines will have been tested by a Deutsches Institut für Normung

Deutsches Institut für Normung

is the German national organization for standardization and is that country's ISO member body. DIN is a Registered German Association headquartered in Berlin...

 (DIN) accredited testing facility, to either the original 80/1269/

Directive 80/1269/EEC

Council Directive 80/1269/EEC of 16 December 1980 on the approximation of the laws of the Member States relating to the engine power of motor vehicles is a European Union law concerning measurement of engine power in motor vehicles intended for road use with at least four wheels and a maximum speed...

EEC

European Economic Community

The European Economic Community The European Economic Community (EEC) The European Economic Community (EEC) (also known as the Common Market in the English-speaking world, renamed the European Community (EC) in 1993The information in this article primarily covers the EEC's time as an independent...

, or the later 1999/99/EC standards. The standard initial measuring unit for establishing the rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 output is the kilowatt (kW); and in their official literature, the power rating may be published in either the kW, or the 'Pferdestärke' (PS, which is sometimes incorrectly referred to as 'metric horsepower'), or both, and may also include conversions to imperial units such as the horsepower

Horsepower

Horsepower is the name of several units of measurement of power. The most common definitions equal between 735.5 and 750 watts.Horsepower was originally defined to compare the output of steam engines with the power of draft horses in continuous operation. The unit was widely adopted to measure the...

 (hp) or brake horsepower (bhp). (Conversions: one PS ≈ 735.5 watt

Watt

The watt is a derived unit of power in the International System of Units , named after the Scottish engineer James Watt . The unit, defined as one joule per second, measures the rate of energy conversion.-Definition:...

s (W), ≈ 0.98632 hp (SAE)). In case of conflict, the metric power figure of kilowatts (kW) will be stated as the primary figure of reference. For the turning force generated by the engine, the Newton metre

Newton metre

A newton metre is a unit of torque in the SI system. The symbolic form is N m or N·m, and sometimes hyphenated newton-metre...

 (Nm) will be the reference figure of torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

. Furthermore, in accordance with European automotive traditions, engines shall be listed in the following ascending order of preference:

1. Number of cylinders
   Cylinder (engine)
   A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...
   
   ,
2. Engine displacement
   Engine displacement
   Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...
   
    (in litre
   Litre
   pic|200px|right|thumb|One litre is equivalent to this cubeEach side is 10 cm1 litre water = 1 kilogram water The litre is a metric system unit of volume equal to 1 cubic decimetre , to 1,000 cubic centimetres , and to 1/1,000 cubic metre...
   
   s),
3. Engine configuration
   Engine configuration
   Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....
   
   , and
4. Rated motive
   Motive power
   In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...
   
    power
   Power (physics)
   In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...
   
    output (in kilowatts).

The diesel engines which Volkswagen Group currently manufactured and installed in today's vehicles, and Marine and Industrial applications, can be found in the list of Volkswagen Group diesel engines article.

Three-cylinder diesels

This section is about discontinued three-cylinder diesel engines, for current three-cylinder diesel engines, see list of Volkswagen Group diesel engines#Three-cylinder diesels.

1.2 R3 PD TDI 3L

This inline three-cylinder Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) diesel engine

Diesel engine

A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

 is the powerplant of the Volkswagen Lupo

Volkswagen Lupo

The Lupo is a city car manufactured by German automaker Volkswagen from 1998 to 2005.-Model history:The Lupo was introduced in 1998 to fill a gap at the bottom of the VW model range caused by the increasing size and weight of the VW Polo. Rivals included the Ford Ka, the Opel/Vauxhall Agila and...

 3L and Audi A2

Audi A2

The Audi A2 is a Compact MPV styled five-door four- or five-seat hatchback designed supermini, produced by the German automaker Audi AG from November 1999 to 2005...

 3L, with a low fuel consumption of only 3 L/100 km - hence the "3L" tag. It is based on the 1.4 TDI version, but the cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 is made of aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

, and some of the other components are lighter.
identification: parts code prefix: ???, ID codes: ANY, AYZ
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline three-cylinder (R3/I3) Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 1191 cc, bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 19.5:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; simplex-chain

Chain

A chain is a sequence of connected links.Chain may also refer to:Chain may refer to:* Necklace - a jewelry which is worn around the neck* Mail , a type of armor made of interlocking chain links...

-driven balance shaft

Balance shaft

In piston engine engineering, a balance shaft is an eccentric weighted shaft which offsets vibrations in engine designs that are not inherently balanced...

 and oil pump

Oil pump (internal combustion engine)

The oil pump in an internal combustion engine circulates engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of the engine...

, four main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, Alcan

Alcan

Rio Tinto Alcan Inc. is a Canadian company based in Montreal. It was created on November 15, 2007 as the result of the merger between Rio Tinto PLC's Canadian subsidiary, Rio Tinto Canada Holding Inc., and Canadian company Alcan Inc. On the same date, Alcan Inc. was renamed Rio Tinto Alcan Inc..Rio...

 piston

Piston

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast aluminium alloy; two valves per cylinder, 6 valves in total, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, side-mounted intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

fuel system: camshaft

Camshaft

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

-actuated Pumpe Düse (PD) direct injection Unit Injector

Unit Injector

Unit Injector is an integrated direct fuel injection system for diesel engines, combining the injector nozzle and the injection pump in a single component...

s
dimensions: 100 kilograms (220 lb)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 45 kW @ 4,000 rpm; 140 newton metres (103 ft·lbf) @ 1,800-2,400 rpm, 80% available from 1,300 rpm
applications: Audi A2

Audi A2

The Audi A2 is a Compact MPV styled five-door four- or five-seat hatchback designed supermini, produced by the German automaker Audi AG from November 1999 to 2005...

 3L (ANY:- A2: 03/01-08/05), Volkswagen Lupo

Volkswagen Lupo

The Lupo is a city car manufactured by German automaker Volkswagen from 1998 to 2005.-Model history:The Lupo was introduced in 1998 to fill a gap at the bottom of the VW model range caused by the increasing size and weight of the VW Polo. Rivals included the Ford Ka, the Opel/Vauxhall Agila and...

 3L (ANY: 06/99-11/00, AYZ: 11/00-07/05)
references:

awards

was winner of two categories in the 1999 annual competition for International Engine of the Year

International Engine of the Year

The International Engine of the Year is an annual competition for automotive industry internal combustion engines, judged by a panel of automobile journalists from around the world. It is organised by the United Kingdom's largest technical motoring, aerospace and traffic management publication...

 - "Best Fuel Economy" and "1-litre to 1.4-litre"

Four-cylinder EA111 diesels

The EA111 series of internal combustion

Internal combustion engine

The internal combustion engine is an engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber. In an internal combustion engine, the expansion of the high-temperature and high -pressure gases produced by combustion apply direct force to some component of the engine...

 engines was introduced in the mid 1970s in the Audi 50

Audi 50

The Audi 50 is a supermini produced by German automaker Audi from 1974 to 1978 and sold only in Europe. Introduced two or three years after the Italian Fiat 127 and the French Renault 5, the model was seen at the time as Germany's first home grown entrant in Europe's emerging "supermini"...

, and shortly after in the original Volkswagen Polo

Volkswagen Polo

The Volkswagen Polo is a supermini car manufactured by Volkswagen. It is sold in Europe and other markets worldwide in hatchback, saloon, coupé and estate variants....

. It is a series of water-cooled inline three- and inline four-cylinder petrol

Petrol engine

A petrol engine is an internal combustion engine with spark-ignition, designed to run on petrol and similar volatile fuels....

 and diesel engines, in a variety of displacement sizes

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

. This overhead camshaft

Overhead camshaft

Overhead cam valvetrain configurations place the engine camshaft within the cylinder heads, above the combustion chambers, and drive the valves or lifters in a more direct manner compared to overhead valves and pushrods...

 engine features a crossflow cylinder head

Crossflow cylinder head

A crossflow cylinder head is a cylinder head that features the intake and exhaust ports on opposite sides. The gases can be thought to flow across the head...

 design, and directly driven auxiliary units. The exhaust side is in driving direction, closest to the front of the vehicle.

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

1.3 R4 D 33-35kW

identification: parts code prefix: ???, ID codes: ??
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) diesel engine

Diesel engine

A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

; 1272 cc; bore/stroke 75 / 72 ( 79.1) mm, 318.0 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder, mechanical valve-play compensation

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

, single overhead camshaft (SOHC)
fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VerteilerPumpe VP25 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl pre-combustion chamber

Combustion chamber

A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs

33 kW @ 4,500 rpm; 85 newton metres (63 ft·lbf) @ 2,800 rpm

35 kW @ 4,500 rpm; 91 newton metres (67 ft·lbf) @ 2,800 rpm

application: Volkswagen Polo

Volkswagen Polo

The Volkswagen Polo is a supermini car manufactured by Volkswagen. It is sold in Europe and other markets worldwide in hatchback, saloon, coupé and estate variants....

Four-cylinder EA827 diesels

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

The following are all part of the EA827 engine series with 88 millimetres (3.46 in) cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

 spacing.

1.3 R4 D 33kW

identification: parts code prefix: 031, ID code: MN
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline-four engine (R4/I4); 1272 cc; bore x stroke: 75 by 72 mm (3 by 2.8 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 1.04:1 - oversquare/short-stroke, 318.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, bucket tappets with mechanical valve-clearance

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 compensation, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 33 kW
application: Volkswagen Polo Mk1

Volkswagen Polo Mk1

The Volkswagen Polo Mk1 is the first generation of the Volkswagen Polo supermini. It was produced from 1975 until 1981.-Polo Mark 1 :...

 (08/85-07/90)

1.5 R4 D 33-37kW

identification: parts code prefix: ???
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline-four engine (R4/I4); 1471 cc; bore x stroke: 76.5 by 80 mm (3 by 3.1 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.96:1 - undersquare/long-stroke, 367.7 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.5:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, shim-adjustable bucket tappets, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, application, ID code: 33 kW — Volkswagen Industrial Motor (682: 12/77-01/82)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, ID code: 37 kW @ 4,400 rpm; 90 newton metres (66 ft·lbf) @ 2,800 rpm — CK
applications: Volkswagen Golf Mk1

Volkswagen Golf Mk1

In May 1974, Volkswagen presented the first-generation Golf as a modern front-wheel-drive, hatchback replacement for the Volkswagen Beetle.-History:...

 (08/76-7/80), Volkswagen Passat B1 (08/77-7/80)

1.6 R4 D 36-40kW

identification: parts code prefix: 068
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline-four engine (R4/I4); 1588 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.5:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, shim-adjustable bucket tappets, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, application, ID codes

36 kW — Volkswagen Industrial Motor (685: 12/81-10/88, 68D: 03/89-03/94)

40 kW — Volkswagen Industrial Motor (ADK: 04/94-07/96)

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

37 kW @ 4,200 rpm; 100 newton metres (74 ft·lbf) @ 2,500 rpm — CS

40 kW @ 4,800 rpm; 100 newton metres (74 ft·lbf) @ 2,300 rpm — CR

40 kW @ 4,800 rpm; 102 newton metres (75 ft·lbf) @ 2,000 rpm — JK

40 kW @ 4,580 rpm; 100 newton metres (74 ft·lbf) @ 2,300 rpm — JP

applications: Audi 80

Audi 80

The Audi 80 is a compact executive car produced by the German car manufacturer Audi, from 1966 to 1996. It shared its platform with the Volkswagen Passat from 1973 to 1986 and was available as a saloon car/sedan, and an Avant...

 (CR: 8/80-7/82, JK: 8/82-7/89), Volkswagen Polo

Volkswagen Polo

The Volkswagen Polo is a supermini car manufactured by Volkswagen. It is sold in Europe and other markets worldwide in hatchback, saloon, coupé and estate variants....

 (JK), Volkswagen Golf

Volkswagen Golf

The Volkswagen Golf is a small family car manufactured by Volkswagen since 1974 and marketed worldwide across six generations, in various body configurations and under various nameplates – as the Volkswagen Rabbit in the United States and Canada , and as the Volkswagen Caribe in Mexico .The...

 (CR: 8/80-7/82, JP: 8/83-10/91), Volkswagen Jetta

Volkswagen Jetta

Although the Golf had reached considerable success, in the North American markets, Volkswagen observed that the hatchback body style lacked some of the appeal to those who preferred the traditional three-box configuration...

 (CR: 8/80-7/82, JP: 12/83-10/91), Volkswagen Passat

Volkswagen Passat

The Volkswagen Passat is a large family car marketed by Volkswagen Passenger Cars through six design generations since 1973. Between the Volkswagen Golf / Volkswagen Jetta and the Volkswagen Phaeton in the current Volkswagen line-up, the Passat and its derivatives have been badged variously as...

 (CR: 8/80-7/82), Volkswagen Type 2

Volkswagen Type 2

The Volkswagen Type 2, officially known as the Transporter or Kombi informally as Bus or Camper , was a panel van introduced in 1950 by German automaker Volkswagen as its second car model – following and initially deriving from Volkswagen's first model, the Type 1 , it was given the factory...

 (CS: 01/81-07/87)

1.6 R4 D 40kW

identification: parts code prefix: 068, ID code: ME
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline-four engine (R4/I4); 1588 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, hydraulic valve-clearance

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 compensation, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber, altitude corrector
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 40 kW @ 4,800 rpm; 96 newton metres (71 ft·lbf) @ 2,500 rpm
applications: Volkswagen Golf

Volkswagen Golf

The Volkswagen Golf is a small family car manufactured by Volkswagen since 1974 and marketed worldwide across six generations, in various body configurations and under various nameplates – as the Volkswagen Rabbit in the United States and Canada , and as the Volkswagen Caribe in Mexico .The...

 (05/88-07/92), Volkswagen Jetta

Volkswagen Jetta

Although the Golf had reached considerable success, in the North American markets, Volkswagen observed that the hatchback body style lacked some of the appeal to those who preferred the traditional three-box configuration...

 (05/88-07/91), Volkswagen Caddy

Volkswagen Caddy

Released in 1980, the first Volkswagen Caddy is a coupe utility, and van based on the Volkswagen Group A1 platform, shared with the small family car Volkswagen Golf Mk1.Volkswagen Typ is:*147 = LHD*148 = RHD-Caddy debuts internationally as a Rabbit:...

 (08/90-07/92)

1.6 R4 TD 44-51kW

identification: parts code prefix: 068
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 1588 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, shim-adjustable bucket tappets, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 or Kühnle, Kopp & Kausch (KKK) turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, application and ID codes

45 kW — Volkswagen Industrial Motor (68A: 04/83-08/88), (686: 03/89-12/90)

50 kW — Volkswagen Industrial Motor (68C: 04/83-03/94)

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

51 kW @ 4,500 rpm; 133 newton metres (98 ft·lbf) @ 2,600 rpm — CY, JR

51 kW @ 4,500 rpm; 138 newton metres (102 ft·lbf) @ 2,500 rpm — JX

applications: Audi 80

Audi 80

The Audi 80 is a compact executive car produced by the German car manufacturer Audi, from 1966 to 1996. It shared its platform with the Volkswagen Passat from 1973 to 1986 and was available as a saloon car/sedan, and an Avant...

 (CY: 02/82-03/87), Volkswagen Golf

Volkswagen Golf

The Volkswagen Golf is a small family car manufactured by Volkswagen since 1974 and marketed worldwide across six generations, in various body configurations and under various nameplates – as the Volkswagen Rabbit in the United States and Canada , and as the Volkswagen Caribe in Mexico .The...

 (CY: 8/81-7/84, JR: 08/83-10/91), Volkswagen Jetta

Volkswagen Jetta

Although the Golf had reached considerable success, in the North American markets, Volkswagen observed that the hatchback body style lacked some of the appeal to those who preferred the traditional three-box configuration...

 (CY: 8/81-7/84, JR: 12/83-10/91), Volkswagen Passat

Volkswagen Passat

The Volkswagen Passat is a large family car marketed by Volkswagen Passenger Cars through six design generations since 1973. Between the Volkswagen Golf / Volkswagen Jetta and the Volkswagen Phaeton in the current Volkswagen line-up, the Passat and its derivatives have been badged variously as...

 (CY: 8/81-4/88), Volkswagen Type 2

Volkswagen Type 2

The Volkswagen Type 2, officially known as the Transporter or Kombi informally as Bus or Camper , was a panel van introduced in 1950 by German automaker Volkswagen as its second car model – following and initially deriving from Volkswagen's first model, the Type 1 , it was given the factory...

 (JX: 8/84-7/91), Volkswagen Type 2

Volkswagen Type 2

The Volkswagen Type 2, officially known as the Transporter or Kombi informally as Bus or Camper , was a panel van introduced in 1950 by German automaker Volkswagen as its second car model – following and initially deriving from Volkswagen's first model, the Type 1 , it was given the factory...

 Syncro (JX: 8/85-7/92)

1.6 R4 TD 51kW

identification: parts code prefix: ???, ID code: MF
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 1588 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, 8 valves total, hydraulic valve-clearance

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 compensation, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 or Kühnle, Kopp & Kausch (KKK) turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 51 kW @ 4,500 rpm; 133 newton metres (98 ft·lbf) @ 2,500 rpm
application: Volkswagen Golf Mk2

Volkswagen Golf Mk2

The Volkswagen Golf Mk2 succeeded the Mk1 as Volkswagen's volume seller from 1983 and remained in production until late 1992. In comparison to its predecessor, its wheelbase grew slightly , as did exterior dimensions . Weight was up accordingly by about...

 5/88-10/91

1.6 R4 TD 59kW

identification: parts code prefix: ???
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 1588 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

RA: two valves per cylinder, 8 valves total, mechanical bucket tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

s, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)

SB: two valves per cylinder, 8 valves total, hydraulic valve-clearance

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 compensation, timing belt-driven single overhead camshaft (SOHC)

aspiration: Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

, cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

59 kW @ 4,500 rpm; 152 newton metres (112 ft·lbf) @ 2,500 rpm — RA

59 kW @ 4,500 rpm; 155 newton metres (114 ft·lbf) @ 2,500 rpm — SB

applications: Audi 80/90

Audi 80

The Audi 80 is a compact executive car produced by the German car manufacturer Audi, from 1966 to 1996. It shared its platform with the Volkswagen Passat from 1973 to 1986 and was available as a saloon car/sedan, and an Avant...

 (RA: 04/88-07/90, SB: 04/89-12/91), Volkswagen Golf

Volkswagen Golf

The Volkswagen Golf is a small family car manufactured by Volkswagen since 1974 and marketed worldwide across six generations, in various body configurations and under various nameplates – as the Volkswagen Rabbit in the United States and Canada , and as the Volkswagen Caribe in Mexico .The...

 (RA: 04/89-02/90, SB: 08/89-10/91), Volkswagen Jetta Mk2 (RA: 04/89-02/90, SB: 08/89-10/91), Volkswagen Passat B2 (RA: 08/88-07/89), Volkswagen Passat B3 (SB: 08/89-10/93)

1.7 R4 D 42kW

identification: parts code prefix: ???, ID code: KY
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline-four engine (R4/I4); 1716 cc; bore x stroke: 79.5 by 86.4 mm (3.1 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.92:1 - undersquare/long-stroke, 428.9 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: two valves per cylinder, 8 valves total, hydraulic valve-clearance

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 compensation, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 42 kW @ 4,500 rpm; 103 newton metres (76 ft·lbf) @ 2,800 rpm
application: Volkswagen Type 2

Volkswagen Type 2

The Volkswagen Type 2, officially known as the Transporter or Kombi informally as Bus or Camper , was a panel van introduced in 1950 by German automaker Volkswagen as its second car model – following and initially deriving from Volkswagen's first model, the Type 1 , it was given the factory...

 10/86-5/92

1.7 R4 SDI 44kW

identification: parts code prefix: ???, ID codes: AHB, AHG, AKU, AKW
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) Suction Direct Injection (SDI); 1716 cc; bore x stroke: 79.5 by 86.4 mm (3.1 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.92:1 - undersquare/long-stroke, 428.9 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 19.5:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder, 8 valves total, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system & engine management: timing belt-driven Robert Bosch GmbH

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VP37 (VerteilerPumpe) distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with direct injection (DI)
exhaust system

Exhaust system

An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

: catalytic converter

Catalytic converter

A catalytic converter is a device used to convert toxic exhaust emissions from an internal combustion engine into non-toxic substances. Inside a catalytic converter, a catalyst stimulates a chemical reaction in which noxious byproducts of combustion are converted to less toxic substances by dint...

, European EU3 emissions compliant
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 44 kW @ 4,200 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 115 newton metres (85 ft·lbf) @ 2,200 rpm
applications: Volkswagen Lupo

Volkswagen Lupo

The Lupo is a city car manufactured by German automaker Volkswagen from 1998 to 2005.-Model history:The Lupo was introduced in 1998 to fill a gap at the bottom of the VW model range caused by the increasing size and weight of the VW Polo. Rivals included the Ford Ka, the Opel/Vauxhall Agila and...

, SEAT Arosa

SEAT Arosa

The SEAT Arosa is a city car from the Spanish automaker SEAT, a subsidiary of the Volkswagen Group, built between 1997 and 2004. The pre-facelift model debuted at the Geneva Motor Show in March 1997, while its facelifted model was presented at the Paris Motor Show in Autumn 2000 and was in...

, Volkswagen Polo

Volkswagen Polo

The Volkswagen Polo is a supermini car manufactured by Volkswagen. It is sold in Europe and other markets worldwide in hatchback, saloon, coupé and estate variants....

, Volkswagen Caddy

Volkswagen Caddy

Released in 1980, the first Volkswagen Caddy is a coupe utility, and van based on the Volkswagen Group A1 platform, shared with the small family car Volkswagen Golf Mk1.Volkswagen Typ is:*147 = LHD*148 = RHD-Caddy debuts internationally as a Rabbit:...

 Mk2

1.9 R4 TD 55kW

identification: parts code prefix:??? ID oode: AAZ, ADE, ABL
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 1896 cc; bore x stroke: 79.5 by 95.5 mm (3.1 by 3.8 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.83:1 - undersquare/long-stroke, 474.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder, 8 valves total, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, ID code, application: 55 kW — ADE: Volkswagen Industrial Motor (04/94-01/02)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, ID code: 55 kW @ 4,200 rpm; 150 newton metres (111 ft·lbf) @ 2,000 rpm — AAZ
applications: Audi 80

Audi 80

The Audi 80 is a compact executive car produced by the German car manufacturer Audi, from 1966 to 1996. It shared its platform with the Volkswagen Passat from 1973 to 1986 and was available as a saloon car/sedan, and an Avant...

 (09/91-07/95), Volkswagen Golf

Volkswagen Golf

The Volkswagen Golf is a small family car manufactured by Volkswagen since 1974 and marketed worldwide across six generations, in various body configurations and under various nameplates – as the Volkswagen Rabbit in the United States and Canada , and as the Volkswagen Caribe in Mexico .The...

, Volkswagen Transporter (T4), Volkswagen Passat

Volkswagen Passat

The Volkswagen Passat is a large family car marketed by Volkswagen Passenger Cars through six design generations since 1973. Between the Volkswagen Golf / Volkswagen Jetta and the Volkswagen Phaeton in the current Volkswagen line-up, the Passat and its derivatives have been badged variously as...

, SEAT Ibiza Mk2 (02/93-08/97), SEAT Córdoba

SEAT Córdoba

The first generation SEAT Córdoba was presented at the 1993 Frankfurt Motor Show and launched in the summer of the same year, penned by Italian designer Giorgetto Giugiaro and based on the chassis of the SEAT Ibiza Mk2 which would spawn the Volkswagen Polo Mk3 the following year.Its 1.4, 1.6, 1.8...

 (09/93-08/97), SEAT Toledo

SEAT Toledo

The second generation Toledo was introduced in 1998 and made its debut at the 1998 Paris Motor Show as a four-door notchback sedan. It was more rounded than the previous first generation shape and had a much more fluid design, although both were products of Giorgetto Giugiaro's Italdesign studio...

 (05/91-04/97), Škoda Felicia

Škoda Felicia

For the Skoda Felicia of 1959 to 1964 see Škoda Felicia The Škoda Felicia, is a small family car produced by the Czech automaker Škoda Auto between 1994 and 2001 . It was one of the first models to benefit from Škoda Auto's takeover by the German giant Volkswagen Group...

Four-cylinder MWM diesels

This section is about discontinued four-cylinder diesel engines, for current four-cylinder diesel engines, see list of Volkswagen Group diesel engines#Four-cylinder diesels.

These engines were produced by MWM International Motores Brasil, and are the TCA 4.07 type

2.7 R4 D 48kW

identification: parts code prefix: 061; ID code: CG
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) diesel

Diesel engine

A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

 (D); 2702 cc; bore x stroke: 92 by 101.6 mm (3.6 by 4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.91:1 - undersquare/long-stroke, 675.4 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 21.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s; die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

, gear-driven camshaft

Camshaft

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

, cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

 oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: ????; overhead valve

Overhead valve

An overhead valve engine, also informally called pushrod engine or I-head engine, is a type of piston engine that places the camshaft within the cylinder block , and uses pushrods or rods to actuate rocker arms above the cylinder...

 (OHV): two valves per cylinder each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 8 valves total, solid cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s with pushrods, rocker arms with manual tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 adjustment
fuel system: camshaft-actuated mechanical fuel lift pump

Fuel pump

A fuel pump is a frequently essential component on a car or other internal combustion engined device. Many engines do not require any fuel pump at all, requiring only gravity to feed fuel from the fuel tank through a line or hose to the engine...

, gear-driven mechanical rotary injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into pre-combustion chamber

Combustion chamber

A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 48 kW @ 3,600 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 152 newton metres (112 ft·lbf) @ 2,300 rpm
application: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

 (01/76-11/82)

2.8 R4 12v TD 92kW

identification: parts code prefix: 062; ID code: AGK
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

 (TD); 2799 cc; bore x stroke: 93 by 103 mm (3.7 by 4.1 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.90:1 - undersquare/long-stroke, 699.7 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s; die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; three valves

Multi-valve

In automotive engineering a multi-valve or multivalve engine is one where each cylinder has more than two valves. A multi-valve engine has better breathing and can operate at higher revolutions per minute than a two-valve engine, delivering more power.- Multi-valve rationale :A multi-valve design...

 per cylinder (two inlet, one exhaust), 12 valves total, finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s, gear-driven single overhead camshaft (SOHC)
aspiration: turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VE mechanical rotary injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 92 kW
application: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

 (07/97-12/98)

2.8 R4 12v TDI 96-116kW

identification: parts code prefix: 062; ID codes: ATA, AUH, BCQ
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline four-cylinder (R4/I4) Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 2799 cc; bore x stroke: 93 by 103 mm (3.7 by 4.1 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.90:1 - undersquare/long-stroke, 699.7 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s; die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; three valves

Multi-valve

In automotive engineering a multi-valve or multivalve engine is one where each cylinder has more than two valves. A multi-valve engine has better breathing and can operate at higher revolutions per minute than a two-valve engine, delivering more power.- Multi-valve rationale :A multi-valve design...

 per cylinder (two inlet, one exhaust), 12 valves total, finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s, gear-driven single overhead camshaft (SOHC)
aspiration: air mass meter

Mass flow sensor

A mass air flow sensor is used to find out the mass flowrate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit to balance and deliver the correct fuel mass to the engine. Air changes its density as it expands and contracts...

, cast aluminium alloy inlet manifold, cast iron exhaust manifold, turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VE mechanical rotary injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with direct injection (DI); BCQ only with Bosch Common-Rail;exhaust gas recirculation

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

 (BCQ only)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs

96 kW — ATA (01/99-01/02)

116 kW — AUH (02/02-07/06), BCQ (05/02-07/06)

application: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

Five-cylinder diesels

This section is about discontinued five-cylinder diesel engines, for current five-cylinder diesel engines, see list of Volkswagen Group diesel engines#Five-cylinder diesels.

2.0 R5 D 51kW

identification: parts code prefix: ???, ID code: CN
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline five engine (R5/I5); 1986 cc; bore x stroke 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

; compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; six main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, single overhead camshaft (SOHC)
aspiration: cast aluminium intake manifold, cast iron exhaust manifold
fuel system: mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 51 kW @ 4,400 rpm; 140 newton metres (103 ft·lbf) @ 2,800 rpm
application: Audi 100

Audi 100

The restyled C2 Audi 100 was launched in 1976, with an in-line five-cylinder engine...

 (10/78-7/89), Volvo 240

2.0 R5 TD 66kW

identification: parts code prefix: ???, ID code: DE
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline five engine (R5/I5) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

 (TD); 1986 cc; bore x stroke 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; six main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, mechanical valve-lifters

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

, single overhead camshaft (SOHC)
aspiration: cast aluminium intake manifold, cast iron exhaust manifold, turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

fuel system: mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 66 kW @ ?,??? rpm
application: Audi 100

Audi 100

The restyled C2 Audi 100 was launched in 1976, with an in-line five-cylinder engine...

 (7/81-12/87)

2.0 R5 TD 75kW

identification: parts code prefix: ???, ID codes: NC, 694
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline five engine (R5/I5) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

 (TD); 1986 cc; bore x stroke 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 23.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; six main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder, hydraulic valve-play compensation

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

, single overhead camshaft (SOHC)
aspiration: cast aluminium intake manifold, cast iron exhaust manifold, turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

fuel system: mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 75 kW @ ?,??? rpm
applications: Audi 100

Audi 100

The restyled C2 Audi 100 was launched in 1976, with an in-line five-cylinder engine...

 (NC: 03/88-12/90), Volkswagen Industrial Motor (694: 09/90-07/92)

2.4 R5 D 55-60kW

identification: parts code prefix: 074, ID codes: 3D, AAB, AAS, ACP, AJA
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline five engine (R5/I5); 2370 cc; bore x stroke: 79.5 by 95.5 mm (3.1 by 3.8 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.83:1 - undersquare/long-stroke, 474.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; six main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, 10 valves total, solid bucket tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

s, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system: timing belt-driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with electrical fuel cut-off, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl chamber
EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 outputs, ID codes & applications

55 kW @ ?,??? rpm — 751: Volkswagen Industrial Motor (09/83-06/93)

57 kW @ ?,??? rpm — ACP: Volkswagen Industrial Motor (07/92-08/94)

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

55 kW @ ?,??? rpm — AJA (04/97-06/03)

57 kW @ ?,??? rpm — AAB (09/90-09/98), ACP (07/92-08/94)

60 kW @ 4,200 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 160 newton metres (118 ft·lbf) @ 2,200 rpm — 3D, AAS

applications: Audi 100

Audi 100

The restyled C2 Audi 100 was launched in 1976, with an in-line five-cylinder engine...

 (3D: 08/89-12/90, AAS: 05/91-07/94), Volkswagen Transporter (T4)

2.5 R5 TDI 85-103kW

This engine was never offered in North America.
identification: parts code prefix: 046
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline five engine (R5/I5), Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 2461 cc; bore x stroke: 81 by 95.5 mm (3.2 by 3.8 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.85:1 - undersquare/long-stroke, 492.2 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 20.5:1, viscous-coupled engine cooling fan
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; six main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

s & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder, 10 valves total, sliding finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s, automatic hydraulic

Hydraulics

Hydraulics is a topic in applied science and engineering dealing with the mechanical properties of liquids. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the engineering uses of fluid properties. In fluid power, hydraulics is used for the generation, control,...

 valve clearance compensation, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC)
aspiration: vane type air mass meter

Mass flow sensor

A mass air flow sensor is used to find out the mass flowrate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit to balance and deliver the correct fuel mass to the engine. Air changes its density as it expands and contracts...

, cast aluminium intake manifold, KKK K16 (early versions) or K14 (later versions) turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, side-mounted intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

 (SMIC)
fuel system & engine management: timing belt driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VE mechanical distributor-type injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with direct injection (DI); Bosch EDC electronic ECU
exhaust system

Exhaust system

An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

: cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

, catalytic converter

Catalytic converter

A catalytic converter is a device used to convert toxic exhaust emissions from an internal combustion engine into non-toxic substances. Inside a catalytic converter, a catalyst stimulates a chemical reaction in which noxious byproducts of combustion are converted to less toxic substances by dint...

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

85 kW @ 4,000 rpm; 265 newton metres (195 ft·lbf) @ 2,250 rpm — ABP (K16 turbocharger, no air mass meter, no EGR, no catalytic converter)

85 kW @ 4,000 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 265 newton metres (195 ft·lbf) @ 2,250 rpm — AAT (K16 turbocharger, up to 04/94)

85 kW @ 4,000 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 265 newton metres (195 ft·lbf) @ 1,900 rpm — AAT (K14 turbocharger, 05/94 onwards)

103 kW @ 4,000 rpm; 290 newton metres (214 ft·lbf) @ 1,900 rpm — AEL (K14 turbocharger)

applications: Audi 100

Audi 100

The restyled C2 Audi 100 was launched in 1976, with an in-line five-cylinder engine...

 (AAT: 08/91-07/94, ABP: 06/91-07/92, Audi C4 A6 (AAT: 06/94-10/97, AEL: 10/94-10/97)

reference:

Six-cylinder diesels

This section is about discontinued six-cylinder diesel engines, for current six-cylinder diesel engines, see list of Volkswagen Group diesel engines#Six-cylinder diesels.

2.4 R6 D24 51-60kW

identification: parts code prefix: 075, 076
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline six (R6/I6) diesel

Diesel engine

A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

 (D); 2383 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; seven main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

, pressed steel oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 valve lifters
aspiration: cast aluminium alloy intake manifold, two cast iron exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

s
fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl pre-combustion chamber

Combustion chamber

A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, application, ID codes: 55 kW — Volkswagen Industrial Motor (761: 01/81-01/84, 751: 09/83-06/93)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

51 kW — 1S, ACT

55 kW @ 4,000 rpm; 155 newton metres (114 ft·lbf) @ 2,800 rpm — CP, DW

60 kW @ 4,700 rpm; 145 newton metres (107 ft·lbf) @ 2,000 rpm — Volvo D24

applications: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

 (CP: 08/78-11/82, DW: 12/82-07/92, 1S: 08/88-07/92, ACT: 08/92-12/95), Volvo 240

Volvo 200 series

The Volvo 200 series is a range of large family cars , produced by Volvo from 1974 to 1993, with more than 2.8 million units sold worldwide. The 200 series was essentially an updated version of the 140; both were designed by Jan Wilsgaard. It shared the same body, but included a number of...

, Volvo 740
reference: and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.4 R6 D24T 63-80kW

identification: parts code prefix: 075
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline six (R6/I6) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

 (TD); 2383 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; seven main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

, pressed steel oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 valve lifters
aspiration: cast aluminium alloy intake manifold, cast iron exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

, turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl pre-combustion chamber

Combustion chamber

A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

EWG-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output, application, ID code: 66 kW — Volkswagen Industrial Motor (752: 09/83-06/93)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

63 kW @ 4,000 rpm; 152 newton metres (112 ft·lbf) @ 2,500 rpm — ???

68 kW — 1G

75 kW; 195 newton metres (144 ft·lbf) — DV

79 kW @ 4,800 rpm; 190 newton metres (140 ft·lbf) @ 2,400 rpm — Volvo D24T (with EGR

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

)

80 kW @ 4,800 rpm; 205 newton metres (151 ft·lbf) @ 2,500 rpm — Volvo D24T (non EGR

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

)

applications: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

 (DV: 12/82-07/92, 1G: 08/88-07/89), Volvo 740, Volvo 760, Volvo 940
reference: and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.4 R6 D24TIC 70-90kW

identification: parts code prefix: 075
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: inline six (R6/I6) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

 (TD); 2383 cc; bore x stroke: 76.5 by 86.4 mm (3 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.89:1 - undersquare/long-stroke, 397.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 22.0:1
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: grey

Gray iron

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

; seven main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

, pressed steel oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

 & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; two valves per cylinder each with two concentric

Concentric

Concentric objects share the same center, axis or origin with one inside the other. Circles, tubes, cylindrical shafts, disks, and spheres may be concentric to one another...

 valve springs

Spring (device)

A spring is an elastic object used to store mechanical energy. Springs are usually made out of spring steel. Small springs can be wound from pre-hardened stock, while larger ones are made from annealed steel and hardened after fabrication...

, timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

-driven single overhead camshaft (SOHC) directly acting on shim-adjustable bucket tappet

Tappet

A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

 valve lifters
aspiration: cast aluminium alloy intake manifold, cast iron exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

, turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

, intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

fuel system: Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 mechanical distributor injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, indirect

Indirect injection

In an internal combustion engine, the term indirect injection refers to a fuel injection where fuel is not directly injected into the combustion chamber...

 fuel injection

Fuel injection

Fuel injection is a system for admitting fuel into an internal combustion engine. It has become the primary fuel delivery system used in automotive petrol engines, having almost completely replaced carburetors in the late 1980s....

 into whirl pre-combustion chamber

Combustion chamber

A combustion chamber is the part of an engine in which fuel is burned.-Internal combustion engine:The hot gases produced by the combustion occupy a far greater volume than the original fuel, thus creating an increase in pressure within the limited volume of the chamber...

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

70 kW @ 4,000 rpm; 220 newton metres (162 ft·lbf) @ 2,000 rpm — ACL

85 kW @ 4,000 rpm; 210 newton metres (155 ft·lbf) @ 2,400 rpm — ???

85 kW @ 4,000 rpm; 220 newton metres (162 ft·lbf) @ 2,400 rpm — ???

90 kW @ 4,600 rpm; 240 newton metres (177 ft·lbf) @ 2,500 rpm — Volvo D24TIC (with EGR

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

)

90 kW @ 4,800 rpm; 235 newton metres (173 ft·lbf) @ 2,400 rpm — Volvo D24TIC (non EGR

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

)

applications: Volkswagen LT

Volkswagen LT

The Volkswagen LT was the largest light commercial vehicle panel van produced by Volkswagen from 1975 to 2006...

 (ACL: 08/91-12/95), Volvo 740, Volvo 760, Volvo 940
reference: and Volvo pocket data booklet TP 0302035 7000.05.96 English

2.5 V6 24v TDI 110-132kW

This engine was never offered in North America.
identification: parts code prefix: 059
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: 90° V6 engine

V6 engine

A V6 engine is a V engine with six cylinders mounted on the crankcase in two banks of three cylinders, usually set at either a right angle or an acute angle to each other, with all six pistons driving a common crankshaft...

, Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 2496 cc; bore x stroke: 78.3 by 86.4 mm (3.1 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.91:1 - undersquare/long-stroke, 416.0 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 18.5:1, viscous-coupled engine cooling fan
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: compacted vermicular graphite

Compacted graphite iron

Compacted graphite iron , also known as vermicular graphite iron especially in non-English speaking countries, is a metal which is gaining popularity in applications that require either greater strength, or lower weight than cast iron.R.D...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 (GJV/CGI); four main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

 with split crankpins, light alloy piston

Piston

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from...

s (Kolbenschmidt on 120 kW, Mahle or Kolbenschmidt on 132 kW), simplex roller chain

Roller chain

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire and tube drawing machines, printing presses, cars, motorcycles, and simple machines like...

-driven oil pump

Oil pump (internal combustion engine)

The oil pump in an internal combustion engine circulates engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of the engine...

, two-part multi-baffled cast aluminium alloy oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

, oil filter module (incorporating oil separator) mounted within the 'vee'
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

s & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; four valves

Multi-valve

In automotive engineering a multi-valve or multivalve engine is one where each cylinder has more than two valves. A multi-valve engine has better breathing and can operate at higher revolutions per minute than a two-valve engine, delivering more power.- Multi-valve rationale :A multi-valve design...

 per cylinder, 24 valves total, initially: sliding finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s, later: low-friction roller finger cam followers, both with automatic hydraulic

Hydraulics

Hydraulics is a topic in applied science and engineering dealing with the mechanical properties of liquids. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the engineering uses of fluid properties. In fluid power, hydraulics is used for the generation, control,...

 valve clearance compensation, dual timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

 relay-driven 2x double overhead camshaft (2xDOHC - two overhead camshaft

Overhead camshaft

Overhead cam valvetrain configurations place the engine camshaft within the cylinder heads, above the combustion chambers, and drive the valves or lifters in a more direct manner compared to overhead valves and pushrods...

s per cylinder bank

Cylinder bank

Internal combustion piston engines are usually arranged so that the cylinders are in lines parallel to the crankshaft. Where they are in a single line, this is referred to as an inline or straight engine....

 - 'quad cam', one timing belt driven from the crankshaft drives both inlet camshaft

Camshaft

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

s, the second belt relay-drives the exhaust camshafts from the inlet), dual inlet ports
aspiration: hot-film air mass meter

Mass flow sensor

A mass air flow sensor is used to find out the mass flowrate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit to balance and deliver the correct fuel mass to the engine. Air changes its density as it expands and contracts...

, one turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

 mounted within the 'vee', two all-alloy side-mounted intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

s (SMICs), two cast alloy intake manifolds
fuel system & engine management: timing belt driven Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 VE mechanical distributor-type injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 with direct injection (DI); early variants with proprietary electronic engine control unit

Engine control unit

An engine control unit is a type of electronic control unit that determines the amount of fuel, ignition timing and other parameters an internal combustion engine needs to keep running...

 (ECU) and European EU3 emissions compliant; later variants with water-cooled exhaust gas recirculation

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

 (EGR), Bosch EDC electronic ECU and EU4
exhaust system

Exhaust system

An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

: cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

s, catalytic converter

Catalytic converter

A catalytic converter is a device used to convert toxic exhaust emissions from an internal combustion engine into non-toxic substances. Inside a catalytic converter, a catalyst stimulates a chemical reaction in which noxious byproducts of combustion are converted to less toxic substances by dint...

DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 outputs, ID codes

110 kW @ ?,??? rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 310 newton metres (229 ft·lbf) @ 2,200 rpm — AFB, AKN

114 kW @ ?,??? rpm; 310 newton metres (229 ft·lbf) @ 1,400 rpm — AYM

120 kW @ ?,??? rpm; 310 newton metres (229 ft·lbf) @ 1,400 rpm — BCZ, BDG, BFC

132 kW @ ?,??? rpm; 370 newton metres (273 ft·lbf) @ 1,500 rpm — AKE, BAU, BDH

applications: Audi A4

Audi A4

The first generation Audi A4 debuted in 1994, with production starting November 1994. It was built on the Volkswagen Group B5 platform, which it shared with the fourth generation Volkswagen Passat . It had a front-mounted longitudinal engine and front-wheel drive...

 (AFB: 11/97-06/00, AKN: 07/98-09/01, AYM: 12/00-06/02, AKE: 12/00-05/03, BFC: 07/02-05/03, BAU/BDH: 06/03-12/04, BCZ: 06/03-12/05, BDG: 06/03-05/06), Audi C5 A6 / Audi C5 allroad (AFB: 04/97-05/00, AKN: 10/98-05/01, AKE: 11/99-08/03, AYM: 06/01-06/02, BFC: 07/02-08/03, BDG/BDH: 02/03-01/05, BAU/BCZ: 02/03-08/05), Audi D2 A8 (AFB: 06/97-06/00, AKN: 11/97-09/02, AKE: 11/99-09/02), Škoda Superb B5 (AYM: 12/01-08/03, BDG: 08/03-03/08), Volkswagen Passat (B5.5) (AFB: 08/98-08/00, AKN: 05/99-05/03, BAU/BDH: 01/03-05/05, BDG: 05/03-05/05)
reference:

awards

was winner of the "2.0-litre to 2.5-litre" category in the 1999 annual competition for International Engine of the Year

International Engine of the Year

The International Engine of the Year is an annual competition for automotive industry internal combustion engines, judged by a panel of automobile journalists from around the world. It is organised by the United Kingdom's largest technical motoring, aerospace and traffic management publication...

Eight-cylinder diesels

This section is about discontinued eight-cylinder diesel engines, for current eight-cylinder diesel engines, see list of Volkswagen Group diesel engines#Eight-cylinder diesels.

3.3 V8 32v TDI CR 165kW

identification: parts code prefix: 057.A; ID code: AKF
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: 90° V8 engine

V8 engine

A V8 engine is a V engine with eight cylinders mounted on the crankcase in two banks of four cylinders, in most cases set at a right angle to each other but sometimes at a narrower angle, with all eight pistons driving a common crankshaft....

, Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 3328 cc; bore x stroke: 78.3 by 86.4 mm (3.1 by 3.4 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.91:1 - undersquare/long-stroke, 416.0 cc per cylinder, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 18.5:1, up to 160 bars (2,320.6 psi) cylinder pressure, hydraulically driven cooling fan
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: compacted vermicular graphite

Compacted graphite iron

Compacted graphite iron , also known as vermicular graphite iron especially in non-English speaking countries, is a metal which is gaining popularity in applications that require either greater strength, or lower weight than cast iron.R.D...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 (GJV/CGI); two-part cast aluminium alloy oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

, five 86 mm (3.39 in) diameter main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

 with shared crankpins, diagonally split connecting rod

Connecting rod

In a reciprocating piston engine, the connecting rod or conrod connects the piston to the crank or crankshaft. Together with the crank, they form a simple mechanism that converts linear motion into rotating motion....

s, simplex roller chain

Roller chain

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire and tube drawing machines, printing presses, cars, motorcycles, and simple machines like...

-driven oil pump

Oil pump (internal combustion engine)

The oil pump in an internal combustion engine circulates engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of the engine...

, piston

Piston

A piston is a component of reciprocating engines, reciprocating pumps, gas compressors and pneumatic cylinders, among other similar mechanisms. It is the moving component that is contained by a cylinder and is made gas-tight by piston rings. In an engine, its purpose is to transfer force from...

s oil-cooled by cast-in cooling ducts
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

s & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; four valves

Multi-valve

In automotive engineering a multi-valve or multivalve engine is one where each cylinder has more than two valves. A multi-valve engine has better breathing and can operate at higher revolutions per minute than a two-valve engine, delivering more power.- Multi-valve rationale :A multi-valve design...

 per cylinder, 32 valves total, sliding-finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s with automatic hydraulic

Hydraulics

Hydraulics is a topic in applied science and engineering dealing with the mechanical properties of liquids. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the engineering uses of fluid properties. In fluid power, hydraulics is used for the generation, control,...

 valve clearance compensation, 2x hybrid-driven double overhead camshafts (2xDOHC - two overhead camshaft

Overhead camshaft

Overhead cam valvetrain configurations place the engine camshaft within the cylinder heads, above the combustion chambers, and drive the valves or lifters in a more direct manner compared to overhead valves and pushrods...

s per cylinder bank

Cylinder bank

Internal combustion piston engines are usually arranged so that the cylinders are in lines parallel to the crankshaft. Where they are in a single line, this is referred to as an inline or straight engine....

 - 'quad cam', inlet camshaft

Camshaft

A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

s are driven from a front-sited timing belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

 from the crankshaft, exhaust camshafts are gear-driven at the rear from the inlet camshafts)
aspiration: twin-turbo

Twin-turbo

Twin-turbo refers to a turbocharged engine, in which two turbochargers compress the intake charge. There are two commonly used twin turbo configurations: parallel twin-turbo and sequential twin-turbo...

: two electronically controlled turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

s with variable turbine geometry

Variable geometry turbocharger

Variable-geometry turbochargers are a family of turbochargers, usually designed to allow the effective aspect ratio of the turbo to be altered as conditions change. This is done because optimum aspect ratio at low engine speeds is very different from that at high engine speeds...

 (VTG) (one turbo per cylinder bank

Cylinder bank

Internal combustion piston engines are usually arranged so that the cylinders are in lines parallel to the crankshaft. Where they are in a single line, this is referred to as an inline or straight engine....

), 2.2 bars (31.9 psi) maximum absolute pressure, combined 4-part inlet manifold and air-to-water intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

 mounted within the vee (to 80°C) with additional side-mounted coolant radiator and additional electric coolant pump
fuel system & engine management: low pressure fuel lift pump

Fuel pump

A fuel pump is a frequently essential component on a car or other internal combustion engined device. Many engines do not require any fuel pump at all, requiring only gravity to feed fuel from the fuel tank through a line or hose to the engine...

, water-cooled return-line fuel cooler, timing belt driven high pressure 1350 bars (19,580.1 psi) mechanical injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

 mounted within the vee, one common rail

Common rail

Common rail direct fuel injection is a modern variant of direct fuel injection system for petrol and diesel engines.On diesel engines, it features a high-pressure fuel rail feeding individual solenoid valves, as opposed to low-pressure fuel pump feeding unit injectors...

 (CR) fuel distributor per cylinder bank, six-hole solenoid injection nozzles, CR electronic injection control
exhaust system

Exhaust system

An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

: vacuum-operated water-cooled exhaust gas recirculation

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

, two catalysts, European EU3 emissions standard compliant
dimensions: length: 717 millimetres (28.2 in), width: 842 millimetres (33.1 in), height: 688 millimetres (27.1 in)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 165 kW @ 4,000 rpm

Revolutions per minute

Revolutions per minute is a measure of the frequency of a rotation. It annotates the number of full rotations completed in one minute around a fixed axis...

; 480 newton metres (354 ft·lbf) @ 1,800-3,000 rpm
best specific consumption: 205 g

Gram

The gram is a metric system unit of mass....

/kW (41.1% energy efficiency)
application: Audi D2 A8 quattro (12/99-09/02)
reference:

4.0 V8 32v TDI CR 202kW

When introduced in May 2003, this 4.0 litre

Litre

pic|200px|right|thumb|One litre is equivalent to this cubeEach side is 10 cm1 litre water = 1 kilogram water The litre is a metric system unit of volume equal to 1 cubic decimetre , to 1,000 cubic centimetres , and to 1/1,000 cubic metre...

 V8 was the highest power and highest torque diesel V8 fitted in any production car worldwide. This was the second 'new' V engine

V engine

A V engine, or Vee engine is a common configuration for an internal combustion engine. The cylinders and pistons are aligned, in two separate planes or 'banks', so that they appear to be in a "V" when viewed along the axis of the crankshaft...

 from Audi

Audi

Audi AG is a German automobile manufacturer, from supermini to crossover SUVs in various body styles and price ranges that are marketed under the Audi brand , positioned as the premium brand within the Volkswagen Group....

 which utilises new technologies - including chain-driven overhead camshaft

Overhead camshaft

Overhead cam valvetrain configurations place the engine camshaft within the cylinder heads, above the combustion chambers, and drive the valves or lifters in a more direct manner compared to overhead valves and pushrods...

s and ancillary units, following the 4.2 40-valve V8 petrol engine first seen in the B6 S4. This engine was discontinued in July 2005, superseded by the bored-out and updated but fundamentally identical 4.2 V8 TDI.
identification: parts code prefix: 057.B, ID code: ASE
engine configuration

Engine configuration

Engine configuration is an engineering term for the layout of the major components of a reciprocating piston internal combustion engine. These components are the cylinders and crankshafts in particular but also, sometimes, the camshaft....

 & engine displacement

Engine displacement

Engine displacement is the volume swept by all the pistons inside the cylinders of an internal combustion engine in a single movement from top dead centre to bottom dead centre . It is commonly specified in cubic centimeters , litres , or cubic inches...

: 90° V8 engine

V8 engine

A V8 engine is a V engine with eight cylinders mounted on the crankcase in two banks of four cylinders, in most cases set at a right angle to each other but sometimes at a narrower angle, with all eight pistons driving a common crankshaft....

, Turbocharged Direct Injection

Turbocharged Direct Injection

TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...

 (TDI) turbodiesel

Turbodiesel

Turbodiesel refers to any diesel engine with a turbocharger. Turbocharging is the norm rather than the exception in modern car and truck diesel engines...

; 3937 cc, bore x stroke: 81 by 95.5 mm (3.2 by 3.8 ), stroke ratio

Stroke ratio

In a reciprocating piston engine, the stroke ratio, defined by either bore/stroke ratio or stroke/bore ratio, is a term which is used to describe the ratio between the diameter of the cylinder bore and the length of the piston stroke within its cylinders...

: 0.85:1 - undersquare/long-stroke, 492.1 cc per cylinder

Cylinder (engine)

A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

, 88 millimetres (3.46 in) cylinder spacing, compression ratio

Compression ratio

The 'compression ratio' of an internal-combustion engine or external combustion engine is a value that represents the ratio of the volume of its combustion chamber from its largest capacity to its smallest capacity...

: 17.5:1, water-cooled alternator
cylinder block

Cylinder block

A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

 & crankcase

Crankcase

In an internal combustion engine of the reciprocating type, the crankcase is the housing for the crankshaft. The enclosure forms the largest cavity in the engine and is located below the cylinder, which in a multicylinder engine are usually integrated into one or several cylinder blocks...

: compacted vermicular graphite

Compacted graphite iron

Compacted graphite iron , also known as vermicular graphite iron especially in non-English speaking countries, is a metal which is gaining popularity in applications that require either greater strength, or lower weight than cast iron.R.D...

 cast iron

Cast iron

Cast iron is derived from pig iron, and while it usually refers to gray iron, it also identifies a large group of ferrous alloys which solidify with a eutectic. The color of a fractured surface can be used to identify an alloy. White cast iron is named after its white surface when fractured, due...

 (GJV/CGI); cast reinforcing bed-plate lower frame incorporating five main bearing

Main bearing

In a piston engine, the main bearings are the bearings on which the crankshaft rotates, usually plain or journal bearings.All engines have a minimum of two main bearings, one at each end of the crankshaft, and they may have as many as one more than the number of crank pins...

s with each bearing affixed by four bolts, three-part oil

Motor oil

Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 sump

Sump

A sump is a low space that collects any often-undesirable liquids such as water or chemicals. A sump can also be an infiltration basin used to manage surface runoff water and recharge underground aquifers....

 consisting of cast alloy upper section, a middle baffle section and pressed steel lower section, die

Die (manufacturing)

A die is a specialized tool used in manufacturing industries to cut or shape material using a press. Like molds, dies are generally customized to the item they are used to create...

–forged steel crossplane

Crossplane

The crossplane or cross-plane is a crankshaft design for V8 engines with a 90° angle between the cylinder banks.The crossplane crankshaft has four crankpins, each offset at 90° from the adjacent crankpins...

 crankshaft

Crankshaft

The crankshaft, sometimes casually abbreviated to crank, is the part of an engine which translates reciprocating linear piston motion into rotation...

 with shared crankpins, diagonally fracture-split connecting rod

Connecting rod

In a reciprocating piston engine, the connecting rod or conrod connects the piston to the crank or crankshaft. Together with the crank, they form a simple mechanism that converts linear motion into rotating motion....

s, chain-driven ancillaries, oil filter module (incorporating oil separator and water-to-oil cooler) mounted within the 'vee'
cylinder head

Cylinder head

In an internal combustion engine, the cylinder head sits above the cylinders on top of the cylinder block. It closes in the top of the cylinder, forming the combustion chamber. This joint is sealed by a head gasket...

s & valvetrain

Valvetrain

Valvetrain is an all-encompassing term used to describe the mechanisms and parts which control the operation of the valves. A traditional reciprocating internal combustion engine uses valves to control air and fuel flow into and out of the cylinders, facilitating combustion.-Layout:Valvetrain: The...

: cast

Casting

In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 aluminium alloy

Aluminium alloy

Aluminium alloys are alloys in which aluminium is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon and zinc. There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into the categories...

; four valves

Multi-valve

In automotive engineering a multi-valve or multivalve engine is one where each cylinder has more than two valves. A multi-valve engine has better breathing and can operate at higher revolutions per minute than a two-valve engine, delivering more power.- Multi-valve rationale :A multi-valve design...

 per cylinder, 32 valves total, operated by low-friction roller finger cam follower

Cam follower

A cam follower, also known as a track follower, is a specialized type of roller or needle bearing designed to follow cams. Cam followers come in a vast array of different configurations, however the most defining characteristic is how the cam follower mounts to its mating part; stud style cam...

s with automatic hydraulic

Hydraulics

Hydraulics is a topic in applied science and engineering dealing with the mechanical properties of liquids. Fluid mechanics provides the theoretical foundation for hydraulics, which focuses on the engineering uses of fluid properties. In fluid power, hydraulics is used for the generation, control,...

 valve clearance compensation, 2x double overhead camshafts (2xDOHC - two overhead camshaft

Overhead camshaft

Overhead cam valvetrain configurations place the engine camshaft within the cylinder heads, above the combustion chambers, and drive the valves or lifters in a more direct manner compared to overhead valves and pushrods...

s per cylinder bank

Cylinder bank

Internal combustion piston engines are usually arranged so that the cylinders are in lines parallel to the crankshaft. Where they are in a single line, this is referred to as an inline or straight engine....

 - 'quad cam') - the inlets driven in a relay method at the rear (flywheel) end of the engine by four simplex roller chain

Roller chain

Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire and tube drawing machines, printing presses, cars, motorcycles, and simple machines like...

s and the exhausts driven from the inlets by automatic slack adjusting spur gears at the front end, two unequal-length swirl-inducing switchable inlet ports, siamesed unequal-length exhaust ports
aspiration: two air filters, two hot-film air mass meters

Mass flow sensor

A mass air flow sensor is used to find out the mass flowrate of air entering a fuel-injected internal combustion engine. The air mass information is necessary for the engine control unit to balance and deliver the correct fuel mass to the engine. Air changes its density as it expands and contracts...

, 'biturbo

Twin-turbo

Twin-turbo refers to a turbocharged engine, in which two turbochargers compress the intake charge. There are two commonly used twin turbo configurations: parallel twin-turbo and sequential twin-turbo...

': two water-cooled Garrett

Garrett AiResearch

Garrett AiResearch was a manufacturer of turboprop engines and turbochargers, and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company, Garrett Supply Company, AiResearch Manufacturing Company, or simply AiResearch...

 GT1749 turbocharger

Turbocharger

A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

s with electrically actuated Variable Turbine Geometry (VTG)

Variable geometry turbocharger

Variable-geometry turbochargers are a family of turbochargers, usually designed to allow the effective aspect ratio of the turbo to be altered as conditions change. This is done because optimum aspect ratio at low engine speeds is very different from that at high engine speeds...

 (one turbo per cylinder bank) operating up to 210,000 rpm with a maximum boost of 2.2 bars (32 psi), two air-to-air fan-assisted side-mounted intercooler

Intercooler

An intercooler , or charge air cooler, is an air-to-air or air-to-liquid heat exchange device used on turbocharged and supercharged internal combustion engines to improve their volumetric efficiency by increasing intake air charge density through nearly isobaric cooling, which removes...

s (SMICs), two separate cast alloy intake manifolds interconnected by a "feedthrough" system to equalise the turbo boost pressure in the two cylinder banks, two-position variable swirl flaps integrated into the intake tract
fuel system & engine management: electric low-pressure fuel lift pump

Fuel pump

A fuel pump is a frequently essential component on a car or other internal combustion engined device. Many engines do not require any fuel pump at all, requiring only gravity to feed fuel from the fuel tank through a line or hose to the engine...

, one toothed belt

Timing belt

A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

 driven 1600 bars (23,206 psi) injection pump

Injection pump

An Injection Pump is the device that pumps fuel into the cylinders of a diesel engine or less typically, a gasoline engine. Traditionally, the pump is driven indirectly from the crankshaft by gears, chains or a toothed belt that also drives the camshaft on overhead-cam engines . It rotates at half...

, one central fuel distributor supplying two common rail

Common rail

Common rail direct fuel injection is a modern variant of direct fuel injection system for petrol and diesel engines.On diesel engines, it features a high-pressure fuel rail feeding individual solenoid valves, as opposed to low-pressure fuel pump feeding unit injectors...

 (CR) fuel rails (one per cylinder bank), Bosch

Robert Bosch GmbH

Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 solenoid-valve injectors with seven-hole nozzles for homogenous fuel delivery, single and double pilot injection; Bosch EDC16 electronic engine control unit

Engine control unit

An engine control unit is a type of electronic control unit that determines the amount of fuel, ignition timing and other parameters an internal combustion engine needs to keep running...

 (ECU)
exhaust system

Exhaust system

An exhaust system is usually tubing used to guide reaction exhaust gases away from a controlled combustion inside an engine or stove. The entire system conveys burnt gases from the engine and includes one or more exhaust pipes...

: twin water-cooled exhaust gas recirculation

Exhaust gas recirculation

In internal combustion engines, exhaust gas recirculation is a nitrogen oxide emissions reduction technique used in petrol/gasoline and diesel engines. EGR works by recirculating a portion of an engine's exhaust gas back to the engine cylinders. In a gasoline engine, this inert exhaust...

 (mounted within the 'vee'), air-gap insulated fan-branch alloy steel exhaust manifold

Exhaust manifold

In automotive engineering, an exhaust manifold collects the exhaust gases from multiple cylinders into one pipe. The word manifold comes from the Old English word manigfeald and refers to the folding together of multiple inputs and outputs.In contrast, an inlet manifold is the part of an engine...

s, two close-coupled primary catalytic converter

Catalytic converter

A catalytic converter is a device used to convert toxic exhaust emissions from an internal combustion engine into non-toxic substances. Inside a catalytic converter, a catalyst stimulates a chemical reaction in which noxious byproducts of combustion are converted to less toxic substances by dint...

s plus two main underfloor converters, Euro3 emissions standard
dimensions: length: 516 millimetres (20.3 in), mass: 270 kilograms (595 lb)
DIN

Din

DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

-rated motive

Motive power

In thermodynamics, motive power is an agency, as water or steam, used to impart motion. Generally, motive power is defined as a natural agent, as water, steam, wind, electricity, etc., used to impart motion to machinery; a motor; a mover. The term may also define something, as a locomotive or a...

 power

Power (physics)

In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 & torque

Torque

Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 output: 202 kW; 650 newton metres (479 ft·lbf) @ 1,800-2,500 rpm
application: Audi D3 A8 4.0 TDI quattro (05/03-07/05)
reference:

See also

• list of Volkswagen Group petrol engines (current)
• list of Volkswagen Group diesel engines (current)
• list of discontinued Volkswagen Group petrol engines
• list of North American Volkswagen engines
• Turbocharged Direct Injection
  Turbocharged Direct Injection
  TDI or Turbocharged Direct Injection is a design of turbodiesel engines, which feature turbocharging and cylinder-direct fuel injection, developed and produced by Volkswagen Group. These TDI engines are widely used in all mainstream Volkswagen Group marques of passenger cars and light commercial...
  
   (TDI)
• Suction Diesel Injection
  Suction Diesel Injection
  The SDI engine is a design of naturally aspirated direct injection diesel engine developed and produced by Volkswagen Group for use in cars and vans, along with marine engine and Volkswagen Industrial Motor applications....
  
   (SDI)
• G-Lader
  G-Lader
  The G-Lader is a scroll-type supercharger used in various Volkswagen Passenger Cars models. Its purpose is to increase the motive power output from the internal combustion engine attainable with a given engine displacement. Since it is not enough to simply inject more fuel, as this produces too...
  
  
• G60
  G60
  G60 refers to an inline-four cylinder automobile petrol engine, which uses a specific method of forced induction - by way of a specific type of supercharger...
  
   - for detailed development info and progression of forced induction
  Forced induction
  Forced induction is the process of compressing air on the intake of an internal combustion engine . A forced induction engine uses a gas compressor to increase the pressure, temperature and density of the air...
  
   in Volkswagen Group
  Volkswagen Group
  Volkswagen Group is a German multinational automobile manufacturing group. , Volkswagen was ranked as the world’s third largest motor vehicle manufacturer and Europe's largest....
  
   engines
• BlueMotion
  BlueMotion
  BlueMotion is a tradename for certain car models from the Volkswagen Group with an emphasis on higher fuel efficiency.Volkswagen introduced the name in 2006 on the Mk4 Polo BlueMotion, and in 2007 a version based on the current Passat was released...
  
  
• list of Volkswagen Group platforms
• list of Volkswagen Group factories

External links

• VolkswagenAG.com - Volkswagen Group corporate website
  • Chemnitz (Germany) - engine plant Mobility and Sustainability
  • Kassel (Germany) - engine plant Mobility and Sustainability
  • Salzgitter (Germany) - engine plant Mobility and Sustainability
  • Polkowice (Poland) - engine plant Mobility and Sustainability
  • São Carlos (Brazil) - engine plant Mobility and Sustainability
  • Shanghai (China) - engine plant Mobility and Sustainability
  • Audi at a glance - includes information on the Győr engine plant
• Audi-TDI-chronicle.com - official Audi history and timeline of the TDI engine