Oil pump (internal combustion engine)
Encyclopedia
The oil pump in an internal combustion engine
Internal combustion engine
The internal combustion engine is an engine in which the combustion of a fuel occurs with an oxidizer in a combustion chamber. In an internal combustion engine, the expansion of the high-temperature and high -pressure gases produced by combustion apply direct force to some component of the engine...

 circulates engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of the engine. This lubricates the bearings, allows the use of higher-capacity fluid bearing
Fluid bearing
Fluid bearings are bearings which support the bearing's loads solely on a thin layer of liquid or gas.They can be broadly classified as fluid dynamic bearings or hydrostatic bearings. Hydrostatic bearings are externally pressurized fluid bearings, where the fluid is usually oil, water or air, and...

s and also assists in cooling
Engine cooling
Internal combustion engine cooling refers to the cooling of an internal combustion engine, typically using either air or a liquid.- Overview :...

 the engine.

As well as its primary purpose for lubrication, pressurized oil is increasingly used as a hydraulic fluid
Hydraulic fluid
Hydraulic fluids, also called hydraulic liquids, are the medium by which power is transferred in hydraulic machinery. Common hydraulic fluids are based on mineral oil or water...

 to power small actuator
Actuator
An actuator is a type of motor for moving or controlling a mechanism or system. It is operated by a source of energy, usually in the form of an electric current, hydraulic fluid pressure or pneumatic pressure, and converts that energy into some kind of motion. An actuator is the mechanism by which...

s. One of the first notable uses in this way was for hydraulic tappets in camshaft and valve actuation. Increasingly common recent uses may include the tensioner for a timing belt
Timing belt
A timing belt, or cam belt , is a part of an internal combustion engine that controls the timing of the engine's valves. Some engines, such as the flat-4 Volkswagen air-cooled engine, and the straight-6 Toyota F engine use timing gears...

 or variator
Variator (variable valve timing)
Variable valve timing is a system for varying the valve opening of an internal combustion engine. This allows the engine to deliver high power, but also to work tractably and efficiently at low power.Volkswagen, Fluted variator, pp. 4-5 There are many systems for VVT, which involve changing...

s for variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

 systems.

Pumps

The type of pump used varies. Gear pump
Gear pump
A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic fluid power applications. Gear pumps are also widely used in chemical installations to pump fluid with a certain viscosity...

s trochoid pumpsTrochoid pump and vane pumpsSliding vane pumps have become less common, as modern manufacturing techniques can more cheaply produce the complex precise shapes needed for other pump types. As engine life becomes longer and more reliable, the wear aspect of the sliding vanes also becomes a concern. are all commonly used. Plunger pump
Plunger pump
A plunger pump is a type of positive displacement pump where the high-pressure seal is stationary and a smooth cylindrical plunger slides though the seal. This makes them different from piston pumps and allows them to be used at high pressures...

s have been used in the past, but these are now only used rarely, for small engine
Small engine
A small engine is the general term for a wide range of internal combustion engines used to power lawn mowers, generators, concrete mixers and many other machines that require independent power sources. Most small engines are single-cylinder, V-twin, or flat-twin units...

s.

To avoid the need for priming
Priming
Priming may refer to:* Priming , a process in which the processing of a target stimulus is aided or altered by the presentation of a previously presented stimulus....

, the pump is always mounted low-down, either submerged or around the level of the oil in the sump. A short pick-up pipe with a simple wire-mesh strainer reaches to the bottom of the sump.

Pump drive

For simplicity and reliability, mechanical pumps are used, driven by mechanical geartrains from the crankshaft. Reducing pump speed is beneficialFor reasons of oil viscosity
Viscosity
Viscosity is a measure of the resistance of a fluid which is being deformed by either shear or tensile stress. In everyday terms , viscosity is "thickness" or "internal friction". Thus, water is "thin", having a lower viscosity, while honey is "thick", having a higher viscosity...

, a large slow pump requires less power to move the same oil volume as a small fast pump
and so it is usual to drive the pump from the cam
Camshaft
A camshaft is a shaft to which a cam is fastened or of which a cam forms an integral part.-History:An early cam was built into Hellenistic water-driven automata from the 3rd century BC. The camshaft was later described in Iraq by Al-Jazari in 1206. He employed it as part of his automata,...

 (if this is mounted in the cylinder block) or distributor
Distributor
A distributor is a device in the ignition system of an internal combustion engine that routes high voltage from the ignition coil to the spark plugs in the correct firing order. The first reliable battery operated ignition was developed by Dayton Engineering Laboratories Co. and introduced in the...

 shaft, which turns at half engine speed. Placing the oil pump low-down uses a near-vertical drive shaft, driven by helical skew gears from the camshaft. Some engines, such as the Fiat twin cam engine
Fiat Twin Cam engine
Designed by Aurelio Lampredi the Fiat Twin Cam was an advanced inline-4 automobile engine produced from 1959 through 1994 as a Fiat/Lancia engine until it was replaced by the "family B" series of engines...

 of 1964, began as OHV engines with an oil pump driven from a conventional camshaft in the cylinder block
Cylinder block
A cylinder block is an integrated structure comprising the cylinder of a reciprocating engine and often some or all of their associated surrounding structures...

. When the twin overhead cam engine was developed, the previous oil pump arrangement was retained and the camshaft became a shortened stub shaft. Even when the distributor position was moved from the previous block-mount to being mounted on the cylinder head camshafts, the oil pump drive remained in the same position, the unused distributor position now covered by a blanking plate. Small engine
Small engine
A small engine is the general term for a wide range of internal combustion engines used to power lawn mowers, generators, concrete mixers and many other machines that require independent power sources. Most small engines are single-cylinder, V-twin, or flat-twin units...

s, or scooter
Scooter
-Vehicles:*Kick scooter, a two-wheeled non-motorized vehicle, primarily a child's play thing, designed to have the rider primarily in the standing position, propelled by a rider pushing off the ground...

s may have internal gear pumps mounted directly on their crankshaft.

For reliability, it is rare to use an external drive mechanism, either a separate belt drive or external gears, although camshaft-driven pumps often rely on the same timing belt. Additional separate belts are sometimes used where dry sump pumps have been added to engines during tuning.

Electric oil pumps are not used, again for reliability. Some "turbo timer" electric auxiliary oil pumps are sometimes fitted to turbocharged
Turbocharger
A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

 engines. These are a second oil pump that continues to run after the engine has stopped, providing cooling oil to the hot bearings of a turbocharger for some minutes, whilst it cools down.An alternative system uses a pressurised hydraulic accumulator
Hydraulic accumulator
A 'hydraulic accumulator' is an energy storage device. It is a pressure storage reservoir in which a non-compressible hydraulic fluid is held under pressure by an external source. That external source can be a spring, a raised weight, or a compressed gas...

 filled with oil, rather than a pump.
These are supplementary pumps and do not replace the main, mechanical, oil pump.

Lubricating system

The oiling system addresses the need to properly lubricate an engine when it’s running. Properly lubricating an engine not only reduces friction between moving parts but is also the main method by which heat is removed from pistons, bearings, and shafts. Failing to properly lubricate an engine will result in engine failure. The oil pump forces the motor oil
Motor oil
Motor oil or engine oil is an oil used for lubrication of various internal combustion engines. The main function is to lubricate moving parts; it also cleans, inhibits corrosion, improves sealing, and cools the engine by carrying heat away from moving parts.Motor oils are derived from...

 through the passages in the engine to properly distribute oil to different engine components. In a common oiling system, oil is drawn out of the oil sump (oil pan, in US English) through a wire mesh strainer that removes some of the larger pieces of debris from the oil. The flow made by the oil pump allows the oil to be distributed around the engine. In this system, oil flows through an oil filter and sometimes an oil cooler, before going through the engine’s oil passages and being dispersed to lubricate pistons, rings, springs, valve stems, and more.

Oil pressure

The oil pressure generated in most engines should be about 10 psi per every 1000 revolutions per minute (rpm), peaking around 55-65 psi.

Local pressure (at the crankshaft journal and bearing) is far higher than the 50, 60 psi &c. set by the pump’s relief valve, and will reach hundreds of psi. This higher pressure is developed by the relative speeds in feet per second (not RPM or journal size directly) of the crankshaft journal itself against the bearing, the bearing width (to the closest pressure leak), oil viscosity, and temperature, balanced against the bearing clearance (the leakage rate).

All pump pressure does is “fill in the hole” and refresh the oil in the annular space faster than the leak expels it. This is why low-speed engines have relatively large journals, with only modest pump size and pressure. Low pressure indicates that leakage from the bearings is higher than the pump’s delivery rate.

Gauge pressure

The oil pressure at the pump outlet, which is what opens the pressure relief valve, is simply the resistance to flow caused by the bearing clearances and restrictions.

The oil pressure gauge, or warning lamp, gives only the pressure at the point where its sender enters that part of the pressurized system – not everywhere, not an average, nor a generalized picture of the systemic pressure.

Despite the frequent comparison to hydraulic engineering theory, this is not a “closed system” in which oil pressure is balanced and identical everywhere. All engines are “open systems”, because the oil returns to the pan by a series of controlled leaks. The bearings farthest from the pump always have the lowest pressure because of the number of leaks between the pump and that bearing. Excess bearing clearance increases the pressure loss between the first and last bearing in a series.

Depending on condition, an engine may have acceptable gauge pressure, and still only 5 psi pressure at one connecting rod, which will fail under high load.

The pressure is actually created by the resistance to the flow of the oil around the engine. So, the pressure of the oil may vary during operation, with temperature, engine speed, and wear on the engine. Colder oil temperature can cause higher pressure, as the oil is thicker, while higher engine speeds cause the pump to run faster and push more oil through the engine. Because of variances in temperature and normal higher engine speed upon cold engine start up, it’s normal to see higher oil pressure upon engine start up than at normal operating temperatures, where normal oil pressure usually falls between 30 and 45 psi. Too much oil pressure can create unnecessary work for the engine and even add air into the system. To ensure that the oil pressure does not exceed the rated maximum, once pressure exceeds a preset limit a spring-loaded pressure relief valve dumps excess pressure either to the suction side of the pump, or directly back to the oil pan or tank.

High oil pressure frequently means extremely high pressure on cold start-up, but this is a design flaw rather than an automatic consequence of high pressure. The observation “if you raise the maximum pressure, the cold pressure goes too high” is accurate, but not intentional.

Even the stock pumps (regardless of brand and model) do not have enough relief valve capacity: the relief port is too small to handle the volume of cold oil. This is why there is a significant difference between cold & hot oil, high & low RPM, &c., but it’s typically not a problem with stock engines. A correctly designed relief port (which is not found in production engines) will flow any oil volume the gears will pass, regardless of oil viscosity or temperature, and the gauge reading will only vary slightly.

The oil pressure is monitored by an oil pressure sending unit, usually mounted to the block of the engine. This can either be a spring-loaded pressure sensor or an electronic pressure sensor, depending on the type of sending unit. Problems with the oil pressure sending unit or the connections between it and the driver's display can cause abnormal oil pressure readings when oil pressure is perfectly acceptable.

Low Oil Pressure
Low oil pressure, however, can cause engine damage. Low oil pressure can be caused by many things, such as a faulty oil pump, a clogged oil pickup screen, excessive wear on high mileage engines, or simply low oil volume. Indications of low oil pressure may be that the warning light is on, a low pressure reading on the gauge, or clattering/clinking noises from the engine. Low oil pressure is a problem that must be addressed immediately to prevent serious damage.

The leading cause of low oil pressure in an engine is wear on the engine’s vital parts. Over time, engine bearings and seals suffer from wear and tear. Wear can cause these parts to eventually lose their original dimensions, and this increased clearance allows for a greater volume of oil to flow over time which can greatly reduce oil pressure. For instance, .001 of an inch worn off of the engine’s main bearings can cause up to a 20% loss in oil pressure. Simply replacing worn bearings may fix this problem, but in older engines with a lot of wear not much can be done besides completely overhauling the engine which is generally not cost effective.

Particles in the oil can also cause serious problems with oil pressure. After oil flows through the engine, it returns to the oil pan, and can carry along a lot of debris. The debris can cause problems with the oil pickup screen and the oil pump itself. The holes in the oil pickup screen measure about 0.04 square inch (0.258064 cm²). Holes of this size only pick up bigger pieces of debris and allow a lot of smaller pieces to flow through it. The holes in the screen are so big (relative to debris) because at low temperatures and slow engine speed the oil is very viscous and needs large openings to flow freely. Even with these large holes in the screen, it can still become clogged and cause low oil pressure. A 0.005 inch (0.127 mm) coating on the screen can reduce hole size to about 0.03 square inch (0.193548 cm²), which in turn reduces the flow of oil by 44 percent.

Even after passing through the oil pickup screen and the oil filter, debris can remain in the oil. It is very important to change the oil and oil filter to minimize the amount of debris flowing through your engine. This harmful debris along with normal engine wear in high mileage engines causes an increase in clearances between bearings and other moving parts.

Low oil pressure may be simply because there is not enough oil in the sump, due to burning oil (normally caused by piston ring wear or worn valve seals) or leakage. The piston rings serve to seal the combustion chamber, as well as remove oil from the internal walls of the cylinder. However, when they wear, their effectiveness drops, which leaves oil on the cylinder walls during combustion. In some engines, burning a small amount of oil is normal and shouldn’t necessarily cause any alarm, where as burning lots of oil is a sign that the engine might be in need of an overhaul.

Oil Pumps in High Performance Engines
Not all engines have the same oiling needs. High performance engines, for example, place higher stress on the lubricating system. In this case, the lubricating system must be especially robust to prevent engine damage. Most engines in cars on the road today don’t run much past 5,000–6,000 rpm, but that isn’t always the case in performance engines, where engine speeds could reach up to 8000-9000 rpm. In engines like these, it is imperative that the oil circulates quickly enough, or air may become trapped in the oil. Also, to free up power, some engines in performance applications run lower weight oil, which requires less power to run the oil pump. Common oil weights in engines today are usually either 5w30 or 10w30 oil, where as performance engines might use 0w20 oil, which is less viscous.

Wet and dry sump systems

Conventional wet sump
Wet sump
A wet sump is a lubricating oil management design for four-stroke piston internal combustion engines which uses a built-in reservoir for oil, as opposed to an external or secondary reservoir used in a dry sump design....

 engines have one oil pump. It is generally located inside the lower part of the engine, usually below and/or to one side of the crankshaft. On dry sump
Dry sump
A dry sump is a lubricating motor oil management method for four-stroke and large two-stroke piston internal combustion engines that uses external pumps and a secondary external reservoir for oil, as compared to a conventional wet sump system....

 engines, at least two oil pumps are required: one to pressurize and distribute the oil around the engine components, and at least one other 'scavenge pump' to evacuate the oil which has pooled at the bottom of the engine. This scavenge pump is sometimes (but not always) located in the 'sump' of the engine, and crucially, this scavenge pump's flow-rate capacity must exceed that of the pump which pressurizes and distributes oil throughout the engine.

Because of the dry sump's external oil reservoir, excess air can escape the oil before the oil is pumped back through the engine. Dry sumps also allow for more power because it reduces the amount of windage
Windage
Windage is a force created on an object by friction when there is relative movement between air and the object.There are two causes of windage:# the object is moving and being slowed by resistance from the air...

, oil sloshing up into the rotating assembly, and the vacuum from the scavenge pump improves ring seal. Dry sumps are more popular in racing applications because of the improved power and reduced oil sloshing that would otherwise reduce oil pressure. Disadvantages of dry sumps are increased weight, additional parts, and more chances for leaks and problems to occur.

External links

Engine Failure
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