Sol gel
Encyclopedia
The sol-gel process is a wet-chemical technique widely used in the fields of materials science
Materials science
Materials science is an interdisciplinary field applying the properties of matter to various areas of science and engineering. This scientific field investigates the relationship between the structure of materials at atomic or molecular scales and their macroscopic properties. It incorporates...

 and ceramic engineering
Ceramic engineering
Ceramic engineering is the science and technology of creating objects from inorganic, non-metallic materials. This is done either by the action of heat, or at lower temperatures using precipitation reactions from high purity chemical solutions...

. Such methods are used primarily for the fabrication
Manufacturing
Manufacturing is the use of machines, tools and labor to produce goods for use or sale. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale...

 of materials (typically metal oxides) starting from a colloid
Colloid
A colloid is a substance microscopically dispersed evenly throughout another substance.A colloidal system consists of two separate phases: a dispersed phase and a continuous phase . A colloidal system may be solid, liquid, or gaseous.Many familiar substances are colloids, as shown in the chart below...

al solution (sol) that acts as the precursor for an integrated network (or gel) of either discrete particles or network polymer
Polymer
A polymer is a large molecule composed of repeating structural units. These subunits are typically connected by covalent chemical bonds...

s. Typical precursors
Precursor (chemistry)
In chemistry, a precursor is a compound that participates in the chemical reaction that produces another compound. In biochemistry, the term "precursor" is used more specifically to refer to a chemical compound preceding another in a metabolic pathway....

 are metal
Metal
A metal , is an element, compound, or alloy that is a good conductor of both electricity and heat. Metals are usually malleable and shiny, that is they reflect most of incident light...

 alkoxides and metal salts (such as chloride
Chloride
The chloride ion is formed when the element chlorine, a halogen, picks up one electron to form an anion Cl−. The salts of hydrochloric acid HCl contain chloride ions and can also be called chlorides. The chloride ion, and its salts such as sodium chloride, are very soluble in water...

s, nitrate
Nitrate
The nitrate ion is a polyatomic ion with the molecular formula NO and a molecular mass of 62.0049 g/mol. It is the conjugate base of nitric acid, consisting of one central nitrogen atom surrounded by three identically-bonded oxygen atoms in a trigonal planar arrangement. The nitrate ion carries a...

s and acetate
Acetate
An acetate is a derivative of acetic acid. This term includes salts and esters, as well as the anion found in solution. Most of the approximately 5 billion kilograms of acetic acid produced annually in industry are used in the production of acetates, which usually take the form of polymers. In...

s), which undergo various forms of hydrolysis
Hydrolysis
Hydrolysis is a chemical reaction during which molecules of water are split into hydrogen cations and hydroxide anions in the process of a chemical mechanism. It is the type of reaction that is used to break down certain polymers, especially those made by condensation polymerization...

 and polycondensation
Step-growth polymerization
Step-growth polymerization refers to a type of polymerization mechanism in which bi-functional or multifunctional monomers react to form first dimers, then trimers, longer oligomers and eventually long chain polymers. Many naturally occurring and some synthetic polymers are produced by step-growth...

 reactions.

Introduction

In this chemical procedure, the 'sol' (or solution) gradually evolves towards the formation of a gel-like diphasic system containing both a liquid
Liquid
Liquid is one of the three classical states of matter . Like a gas, a liquid is able to flow and take the shape of a container. Some liquids resist compression, while others can be compressed. Unlike a gas, a liquid does not disperse to fill every space of a container, and maintains a fairly...

 phase and solid
Solid
Solid is one of the three classical states of matter . It is characterized by structural rigidity and resistance to changes of shape or volume. Unlike a liquid, a solid object does not flow to take on the shape of its container, nor does it expand to fill the entire volume available to it like a...

 phase whose morphologies range from discrete particles to continuous polymer networks. In the case of the colloid
Colloid
A colloid is a substance microscopically dispersed evenly throughout another substance.A colloidal system consists of two separate phases: a dispersed phase and a continuous phase . A colloidal system may be solid, liquid, or gaseous.Many familiar substances are colloids, as shown in the chart below...

, the volume fraction of particles (or particle density) may be so low that a significant amount of fluid may need to be removed initially for the gel-like properties to be recognized. This can be accomplished in any number of ways. The simplest method is to allow time for sedimentation
Sedimentation
Sedimentation is the tendency for particles in suspension to settle out of the fluid in which they are entrained, and come to rest against a barrier. This is due to their motion through the fluid in response to the forces acting on them: these forces can be due to gravity, centrifugal acceleration...

 to occur, and then pour off the remaining liquid. Centrifugation
Centrifugation
Centrifugation is a process that involves the use of the centrifugal force for the sedimentation of mixtures with a centrifuge, used in industry and in laboratory settings. More-dense components of the mixture migrate away from the axis of the centrifuge, while less-dense components of the mixture...

 can also be used to accelerate the process of phase separation.

Removal of the remaining liquid (solvent) phase requires a drying process, which is typically accompanied by a significant amount of shrinkage
Shrinkage
Shrinkage has multiple meanings, depending on the context.* Shrinkage – the loss of products* Shrinkage – a technique to improve an estimator* Shrinkage – a common problem when doing laundry...

 and densification. The rate at which the solvent can be removed is ultimately determined by the distribution of porosity
Porosity
Porosity or void fraction is a measure of the void spaces in a material, and is a fraction of the volume of voids over the total volume, between 0–1, or as a percentage between 0–100%...

 in the gel. The ultimate microstructure
Microstructure
Microstructure is defined as the structure of a prepared surface or thin foil of material as revealed by a microscope above 25× magnification...

 of the final component will clearly be strongly influenced by changes imposed upon the structural template during this phase of processing.

Afterwards, a thermal treatment, or firing process, is often necessary in order to favor further polycondensation and enhance mechanical properties and structural stability via final sintering
Sintering
Sintering is a method used to create objects from powders. It is based on atomic diffusion. Diffusion occurs in any material above absolute zero, but it occurs much faster at higher temperatures. In most sintering processes, the powdered material is held in a mold and then heated to a temperature...

, densification and grain growth
Grain growth
Grain growth is the increase in size of grains in a material at high temperature. This occurs when recovery and recrystallisation are complete and further reduction in the internal energy can only be achieved by reducing the total area of grain boundary...

. One of the distinct advantages of using this methodology as opposed to the more traditional processing techniques is that densification is often achieved at a much lower temperature.

The precursor sol can be either deposited on a substrate to form a film (e.g., by dip coating or spin coating
Spin coating
Spin coating is a procedure used to apply uniform thin films to flat substrates. In short, an excess amount of a solution is placed on the substrate, which is then rotated at high speed in order to spread the fluid by centrifugal force...

), cast
Casting
In metalworking, casting involves pouring liquid metal into a mold, which contains a hollow cavity of the desired shape, and then allowing it to cool and solidify. The solidified part is also known as a casting, which is ejected or broken out of the mold to complete the process...

 into a suitable container with the desired shape (e.g., to obtain monolithic ceramic
Ceramic
A ceramic is an inorganic, nonmetallic solid prepared by the action of heat and subsequent cooling. Ceramic materials may have a crystalline or partly crystalline structure, or may be amorphous...

s, glass
Glass
Glass is an amorphous solid material. Glasses are typically brittle and optically transparent.The most familiar type of glass, used for centuries in windows and drinking vessels, is soda-lime glass, composed of about 75% silica plus Na2O, CaO, and several minor additives...

es, fibers
Mineral wool
Mineral wool, mineral fibers or man-made mineral fibers are fibers made from natural or synthetic minerals or metal oxides. The latter term is generally used to refer solely to synthetic materials including fiberglass, ceramic fibers and stone wool...

, membranes
Artificial membrane
An artificial membrane, or synthetic membrane, is a synthetically created membrane which is usually intended for separation purposes in laboratory or in industry. Synthetic membranes have been successfully used for small and large-scale industrial processes since the middle of twentieth century. A...

, aerogel
Aerogel
Aerogel is a synthetic porous material derived from a gel, in which the liquid component of the gel has been replaced with a gas. The result is a solid with extremely low density and thermal conductivity...

s), or used to synthesize powders (e.g., microsphere
Microsphere
Microsphere are small spherical particles, with diameters in the micrometer range . Microspheres are sometimes referred to as microparticles....

s, nanospheres
Nanoparticle
In nanotechnology, a particle is defined as a small object that behaves as a whole unit in terms of its transport and properties. Particles are further classified according to size : in terms of diameter, coarse particles cover a range between 10,000 and 2,500 nanometers. Fine particles are sized...

). The sol-gel approach is a cheap and low-temperature technique that allows for the fine control of the product’s chemical composition. Even small quantities of dopants, such as organic dyes and rare earth element
Rare earth element
As defined by IUPAC, rare earth elements or rare earth metals are a set of seventeen chemical elements in the periodic table, specifically the fifteen lanthanides plus scandium and yttrium...

s, can be introduced in the sol and end up uniformly dispersed in the final product. It can be used in ceramics processing and manufacturing as an investment casting
Investment casting
Investment casting is an industrial process based on and also called lost-wax casting, one of the oldest known metal-forming techniques. From 5,000 years ago, when beeswax formed the pattern, to today’s high-technology waxes, refractory materials and specialist alloys, the castings allow the...

 material, or as a means of producing very thin film
Thin film
A thin film is a layer of material ranging from fractions of a nanometer to several micrometers in thickness. Electronic semiconductor devices and optical coatings are the main applications benefiting from thin film construction....

s of metal oxide
Oxide
An oxide is a chemical compound that contains at least one oxygen atom in its chemical formula. Metal oxides typically contain an anion of oxygen in the oxidation state of −2....

s for various purposes. Sol-gel derived materials have diverse applications in optics
Optics
Optics is the branch of physics which involves the behavior and properties of light, including its interactions with matter and the construction of instruments that use or detect it. Optics usually describes the behavior of visible, ultraviolet, and infrared light...

, electronics
Electronics
Electronics is the branch of science, engineering and technology that deals with electrical circuits involving active electrical components such as vacuum tubes, transistors, diodes and integrated circuits, and associated passive interconnection technologies...

, energy
Energy
In physics, energy is an indirectly observed quantity. It is often understood as the ability a physical system has to do work on other physical systems...

, space
Space
Space is the boundless, three-dimensional extent in which objects and events occur and have relative position and direction. Physical space is often conceived in three linear dimensions, although modern physicists usually consider it, with time, to be part of a boundless four-dimensional continuum...

, (bio)sensors, medicine
Medicine
Medicine is the science and art of healing. It encompasses a variety of health care practices evolved to maintain and restore health by the prevention and treatment of illness....

 (e.g., controlled drug release
Sustained release dosage forms
Sustained release dosage forms are designed to release a drug at a predetermined rate by maintaining a constant drug level for a specific period of time with minimum side effects. This can be achieved through a variety of formulations, including liposomes and drug-polymer conjugates...

), reactive material
Reactive material
In the US military, reactive materials are a new class of materials currently being investigated by the Office of Naval Research and others as a means to increase the lethality of direct-hit or fragmentation warheads...

 and separation (e.g., chromatography
Chromatography
Chromatography is the collective term for a set of laboratory techniques for the separation of mixtures....

) technology.

The interest in sol-gel processing can be traced back in the mid-1980s with the observation that the hydrolysis of tetraethyl orthosilicate
Tetraethyl orthosilicate
Tetraethyl orthosilicate is the chemical compound with the formula Si4. Often abbreviated TEOS, this molecule consists of four ethyl groups attached to SiO44- ion, which is called orthosilicate. As an ion in solution, orthosilicate does not exist. Alternatively TEOS can be considered to be the...

 (TEOS) under acidic conditions led to the formation of SiO2
Silicon dioxide
The chemical compound silicon dioxide, also known as silica , is an oxide of silicon with the chemical formula '. It has been known for its hardness since antiquity...

 in the form of fibers and monoliths. Sol-gel research grew to be so important that in the 1990s more than 35,000 papers were published worldwide on the process.

Particles and polymers

The sol-gel process is a wet-chemical technique used for the fabrication of both glassy and ceramic materials. In this process, the sol (or solution) evolves gradually towards the formation of a gel-like network containing both a liquid phase and a solid phase. Typical precursors are metal alkoxides and metal chlorides, which undergo hydrolysis and polycondensation reactions to form a colloid. The basic structure or morphology of the solid phase can range anywhere from discrete colloidal particles to continuous chain-like polymer networks.
The term colloid is used primarily to describe a broad range of solid-liquid (and/or liquid-liquid) mixtures, all of which contain distinct solid (and/or liquid) particles which are dispersed to various degrees in a liquid medium. The term is specific to the size of the individual particles, which are larger than atomic dimensions but small enough to exhibit Brownian motion. If the particles are large enough, then their dynamic behavior in any given period of time in suspension would be governed by forces of gravity and sedimentation. But if they are small enough to be colloids, then their irregular motion in suspension can be attributed to the collective bombardment of a myriad of thermally agitated molecules in the liquid suspending medium, as described originally by Albert Einstein
Albert Einstein
Albert Einstein was a German-born theoretical physicist who developed the theory of general relativity, effecting a revolution in physics. For this achievement, Einstein is often regarded as the father of modern physics and one of the most prolific intellects in human history...

 in his dissertation. Einstein concluded that this erratic behavior could adequately be described using the theory of Brownian motion
Brownian motion
Brownian motion or pedesis is the presumably random drifting of particles suspended in a fluid or the mathematical model used to describe such random movements, which is often called a particle theory.The mathematical model of Brownian motion has several real-world applications...

, with sedimentation being a possible long term result. This critical size range (or particle diameter) typically ranges from tens of angstroms (10−10 m) to a few micrometres (10−6 m).
  • Under certain chemical conditions (typically in base-catalyzed sols), the particles may grow to sufficient size to become colloids, which are affected both by sedimentation and forces of gravity. Stabilized suspensions of such sub-micrometre spherical particles may eventually result in their self-assembly—yielding highly ordered microstructures reminiscent of the prototype colloidal crystal: precious opal
    Opal
    Opal is an amorphous form of silica related to quartz, a mineraloid form, not a mineral. 3% to 21% of the total weight is water, but the content is usually between 6% to 10%. It is deposited at a relatively low temperature and may occur in the fissures of almost any kind of rock, being most...

    .

  • Under certain chemical conditions (typically in acid-catalyzed sols), the interparticle forces have sufficient strength to cause considerable aggregation and/or flocculation
    Flocculation
    Flocculation, in the field of chemistry, is a process wherein colloids come out of suspension in the form of floc or flakes by the addition of a clarifying agent. The action differs from precipitation in that, prior to flocculation, colloids are merely suspended in a liquid and not actually...

     prior to their growth. The formation of a more open continuous network of low density polymers exhibits certain advantages with regard to physical properties in the formation of high performance glass and glass/ceramic components in 2 and 3 dimensions.


In either case (discrete particles or continuous polymer network) the sol
Sol (colloid)
A sol is a colloidal suspension of very small solid particles in a continuous liquid medium. They are quite stable and show the Tyndall effect. Examples include blood, pigmented ink, and paint....

 evolves then towards the formation of an inorganic network containing a liquid phase (gel
Gel
A gel is a solid, jelly-like material that can have properties ranging from soft and weak to hard and tough. Gels are defined as a substantially dilute cross-linked system, which exhibits no flow when in the steady-state...

). Formation of a metal oxide involves connecting the metal centers with oxo (M-O-M) or hydroxo (M-OH-M) bridges, therefore generating metal-oxo or metal-hydroxo polymers in solution.

In both cases (discrete particles or continuous polymer network), the drying process serves to remove the liquid phase from the gel, yielding a micro-porous amorphous glass or micro-crystalline ceramic. Subsequent thermal treatment (firing) may be performed in order to favor further polycondensation and enhance mechanical properties.

With the viscosity of a sol adjusted into a proper range, both optical quality glass fiber
Fiberglass
Glass fiber is a material consisting of numerous extremely fine fibers of glass.Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling...

 and refractory ceramic fiber can be drawn which are used for fiber optic sensors and thermal insulation
Thermal insulation
Thermal insulation is the reduction of the effects of the various processes of heat transfer between objects in thermal contact or in range of radiative influence. Heat transfer is the transfer of thermal energy between objects of differing temperature...

, respectively. In addition, uniform ceramic powders of a wide range of chemical composition can be formed by precipitation
Precipitation (chemistry)
Precipitation is the formation of a solid in a solution or inside anothersolid during a chemical reaction or by diffusion in a solid. When the reaction occurs in a liquid, the solid formed is called the precipitate, or when compacted by a centrifuge, a pellet. The liquid remaining above the solid...

.

Polymerization

A well studied alkoxide is silicon tetraethoxide, or tetraethyl orthosilicate (TEOS). The chemical formula for TEOS is given by: Si(OC2H5)4, or Si(OR)4 where the alkyl group R = C2H5. Alkoxides are ideal chemical precursors for sol-gel synthesis because they react readily with water. The reaction is called hydrolysis, because a hydroxyl
Hydroxyl
A hydroxyl is a chemical group containing an oxygen atom covalently bonded with a hydrogen atom. In inorganic chemistry, the hydroxyl group is known as the hydroxide ion, and scientists and reference works generally use these different terms though they refer to the same chemical structure in...

 ion becomes attached to the silicon atom as follows:
Si(OR)4 + H2O → HO-Si(OR)3 + R-OH

Depending on the amount of water and catalyst present, hydrolysis may proceed to completion, so that all of the OR groups are replaced by OH groups, as follows:
Si(OR)4 + 4 H2O → Si(OH)4 + 4 R-OH

Any intermediate species [(OR)2–Si-(OH)2] or [(OR)3–Si-(OH)] would be considered the result of partial hydrolysis. In addition, two partially hydrolyzed molecules can link together in a condensation reaction to form a siloxane
Siloxane
A siloxane is any chemical compound composed of units of the form R2SiO, where R is a hydrogen atom or a hydrocarbon group. They belong to the wider class of organosilicon compounds....

 [Si–O–Si] bond:
3–Si-OH + HO–Si-(OR)3 → [(OR)3Si–O–Si(OR)3] + H-O-H

or
3–Si-OR + HO–Si-(OR)3 → [(OR)3Si–O–Si(OR)3] + R-OH

Thus, polymerization
Polymerization
In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains...

 is associated with the formation of a 1, 2, or 3- dimensional network of siloxane [Si–O–Si] bonds accompanied by the production of H-O-H and R-O-H species.

By definition, condensation liberates a small molecule, such as water or alcohol. This type of reaction can continue to build larger and larger silicon-containing molecules by the process of polymerization. Thus, a polymer is a huge molecule (or macromolecule
Macromolecule
A macromolecule is a very large molecule commonly created by some form of polymerization. In biochemistry, the term is applied to the four conventional biopolymers , as well as non-polymeric molecules with large molecular mass such as macrocycles...

) formed from hundreds or thousands of units called monomer
Monomer
A monomer is an atom or a small molecule that may bind chemically to other monomers to form a polymer; the term "monomeric protein" may also be used to describe one of the proteins making up a multiprotein complex...

s. The number of bonds that a monomer can form is called its functionality. Polymerization of silicon alkoxide, for instance, can lead to complex branching of the polymer, because a fully hydrolyzed monomer Si(OH)4 is tetrafunctional (can branch or bond in 4 different directions). Alternatively, under certain conditions (e.g., low water concentration) fewer than 4 of the OR or OH groups (ligand
Ligand
In coordination chemistry, a ligand is an ion or molecule that binds to a central metal atom to form a coordination complex. The bonding between metal and ligand generally involves formal donation of one or more of the ligand's electron pairs. The nature of metal-ligand bonding can range from...

s) will be capable of condensation, so relatively little branching will occur. The mechanisms of hydrolysis and condensation, and the factors that bias the structure toward linear or branched structures are the most critical issues of sol-gel science and technology.

Nanomaterials

In the processing of fine ceramics, the irregular particle sizes and shapes in a typical powder often lead to non-uniform packing morphologies that result in packing density
Density
The mass density or density of a material is defined as its mass per unit volume. The symbol most often used for density is ρ . In some cases , density is also defined as its weight per unit volume; although, this quantity is more properly called specific weight...

 variations in the powder compact. Uncontrolled flocculation of powders due to attractive van der Waals forces can also give rise to microstructural inhomogeneities.
Differential stresses that develop as a result of non-uniform drying shrinkage are directly related to the rate at which the solvent
Solvent
A solvent is a liquid, solid, or gas that dissolves another solid, liquid, or gaseous solute, resulting in a solution that is soluble in a certain volume of solvent at a specified temperature...

 can be removed, and thus highly dependent upon the distribution of porosity. Such stresses have been associated with a plastic-to-brittle transition in consolidated bodies,
and can yield to crack propagation in the unfired body if not relieved.

In addition, any fluctuations in packing density in the compact as it is prepared for the kiln are often amplified during the sintering process, yielding inhomogeneous densification.
Some pores and other structural defects associated with density variations have been shown to play a detrimental role in the sintering process by growing and thus limiting end-point densities. Differential stresses arising from inhomogeneous densification have also been shown to result in the propagation of internal cracks, thus becoming the strength-controlling flaws.

It would therefore appear desirable to process a material in such a way that it is physically uniform with regard to the distribution of components and porosity, rather than using particle size distributions which will maximize the green density. The containment of a uniformly dispersed assembly of strongly interacting particles in suspension requires total control over particle-particle interactions. Monodisperse
Monodisperse
A collection of objects are called monodisperse, or monosized, if they have the same size and shape when discussing particles, and the same mass when discussing polymers...

 colloids provide this potential.
Monodisperse powders of colloidal silica, for example, may therefore be stabilized sufficiently to ensure a high degree of order in the colloidal crystal
Colloidal crystal
A colloidal crystal is an ordered array of colloid particles, analogous to a standard crystal whose repeating subunits are atoms or molecules. A natural example of this phenomenon can be found in the gem opal, where spheres of silica assume a close-packed locally periodic structure under moderate...

 or polycrystalline
Polycrystalline
Polycrystalline materials are solids that are composed of many crystallites of varying size and orientation. The variation in direction can be random or directed, possibly due to growth and processing conditions. Fiber texture is an example of the latter.Almost all common metals, and many ceramics...

 colloidal solid which results from aggregation. The degree of order appears to be limited by the time and space allowed for longer-range correlations to be established. Such defective polycrystalline structures would appear to be the basic elements of nanoscale materials science, and, therefore, provide the first step in developing a more rigorous understanding of the mechanisms involved in microstructural evolution in inorganic systems such as sintered ceramic nanomaterials.

Protective coatings

The applications for sol gel-derived products are numerous.
For example, scientists have used it to produce the world’s lightest materials and also some of its toughest
Toughness
In materials science and metallurgy, toughness is the ability of a material to absorb energy and plastically deform without fracturing; Material toughness is defined as the amount of energy per volume that a material can absorb before rupturing...

 ceramics. One of the largest application areas is thin films, which can be produced on a piece of substrate by spin coating or dip coating. Protective and decorative coatings, and electro-optic components can be applied to glass, metal and other types of substrates with these methods. Cast into a mold, and with further drying and heat-treatment, dense ceramic or glass articles with novel properties can be formed that cannot be created by any other method. Other coating methods include spraying, electrophoresis
Electrophoresis
Electrophoresis, also called cataphoresis, is the motion of dispersed particles relative to a fluid under the influence of a spatially uniform electric field. This electrokinetic phenomenon was observed for the first time in 1807 by Reuss , who noticed that the application of a constant electric...

, inkjet printing or roll coating.

Thin films and fibers

With the viscosity
Viscosity
Viscosity is a measure of the resistance of a fluid which is being deformed by either shear or tensile stress. In everyday terms , viscosity is "thickness" or "internal friction". Thus, water is "thin", having a lower viscosity, while honey is "thick", having a higher viscosity...

 of a sol adjusted into a proper range, both optical
Optical fiber
An optical fiber is a flexible, transparent fiber made of a pure glass not much wider than a human hair. It functions as a waveguide, or "light pipe", to transmit light between the two ends of the fiber. The field of applied science and engineering concerned with the design and application of...

 and refractory ceramic fibers can be drawn which are used for fiber optic sensors and thermal insulation, respectively. Thus, many ceramic materials, both glass
Glass
Glass is an amorphous solid material. Glasses are typically brittle and optically transparent.The most familiar type of glass, used for centuries in windows and drinking vessels, is soda-lime glass, composed of about 75% silica plus Na2O, CaO, and several minor additives...

y and crystalline, have found use in various forms from bulk solid-state components to high surface area forms such as thin films, coatings and fibers.

Nanoscale powders

Ultra-fine and uniform ceramic powders can be formed by precipitation. These powders of single and multiple component compositions can be produced on a nanoscale particle size for dental and biomedical applications. Composite powders have been patented for use as agrochemicals and herbicide
Herbicide
Herbicides, also commonly known as weedkillers, are pesticides used to kill unwanted plants. Selective herbicides kill specific targets while leaving the desired crop relatively unharmed. Some of these act by interfering with the growth of the weed and are often synthetic "imitations" of plant...

s. Powder abrasives, used in a variety of finishing operations, are made using a sol-gel type process. One of the more important applications of sol-gel processing is to carry out zeolite
Zeolite
Zeolites are microporous, aluminosilicate minerals commonly used as commercial adsorbents. The term zeolite was originally coined in 1756 by Swedish mineralogist Axel Fredrik Cronstedt, who observed that upon rapidly heating the material stilbite, it produced large amounts of steam from water that...

 synthesis. Other elements (metals, metal oxides) can be easily incorporated into the final product and the silicate sol formed by this method is very stable.

Another application in research is to entrap biomolecule
Biomolecule
A biomolecule is any molecule that is produced by a living organism, including large polymeric molecules such as proteins, polysaccharides, lipids, and nucleic acids as well as small molecules such as primary metabolites, secondary metabolites, and natural products...

s for sensory (biosensor
Biosensor
A biosensor is an analytical device for the detection of an analyte that combines a biological component with a physicochemical detector component.It consists of 3 parts:* the sensitive biological element A biosensor is an analytical device for the detection of an analyte that combines a biological...

s) or catalytic purposes, by physically or chemically preventing them from leaching out and, in the case of protein
Protein
Proteins are biochemical compounds consisting of one or more polypeptides typically folded into a globular or fibrous form, facilitating a biological function. A polypeptide is a single linear polymer chain of amino acids bonded together by peptide bonds between the carboxyl and amino groups of...

 or chemically-linked small molecule
Small molecule
In the fields of pharmacology and biochemistry, a small molecule is a low molecular weight organic compound which is by definition not a polymer...

s, by shielding them from the external environment yet allowing small molecules to be monitored. The major disadvantages are that the change in local environment may alter the functionality of the protein or small molecule entrapped and that the synthesis step may damage the protein. To circumvent this, various strategies have been explored, such as monomers with protein friendly leaving groups (e.g. glycerol
Glycerol
Glycerol is a simple polyol compound. It is a colorless, odorless, viscous liquid that is widely used in pharmaceutical formulations. Glycerol has three hydroxyl groups that are responsible for its solubility in water and its hygroscopic nature. The glycerol backbone is central to all lipids...

) and the inclusion of polymers which stabilize protein (e.g. PEG
Polyethylene glycol
Polyethylene glycol is a polyether compound with many applications from industrial manufacturing to medicine. It has also been known as polyethylene oxide or polyoxyethylene , depending on its molecular weight, and under the tradename Carbowax.-Available forms:PEG, PEO, or POE refers to an...

).

Other products fabricated with this process include various ceramic membranes for microfiltration
Microfiltration
Microfiltration is a membrane technical filtration process which removes contaminants from a fluid by passage through a microporous membrane. A typical microfiltration membrane pore size range is 0.1 to 10 micrometres...

, ultrafiltration
Ultrafiltration
Ultrafiltration is a variety of membrane filtration in which hydrostatic pressure forces a liquid against a semipermeable membrane. Suspended solids and solutes of high molecular weight are retained, while water and low molecular weight solutes pass through the membrane...

, nanofiltration
Nanofiltration
Nanofiltration is a relatively recent membrane filtration process used most often with low total dissolved solids water such as surface water and fresh groundwater, with the purpose of softening and removal of disinfection by-product precursors such as natural organic matter and synthetic organic...

, pervaporation
Pervaporation
Pervaporation is a membrane technical method for the separation of mixtures of liquids by partial vaporization through a non-porous or porous membrane.-Theory:...

 and reverse osmosis
Reverse osmosis
Reverse osmosis is a membrane technical filtration method that removes many types of large molecules and ions from solutions by applying pressure to the solution when it is on one side of a selective membrane. The result is that the solute is retained on the pressurized side of the membrane and...

. If the liquid in a wet gel is removed under a supercritical condition, a highly porous and extremely low density material called aerogel is obtained. Drying the gel by means of low temperature treatments (25-100 °C), it is possible to obtain porous solid matrices called xerogels. In addition, a sol-gel process was developed in the 1950s for the production of radioactive powders of UO2
Uranium dioxide
Uranium dioxide or uranium oxide , also known as urania or uranous oxide, is an oxide of uranium, and is a black, radioactive, crystalline powder that naturally occurs in the mineral uraninite. It is used in nuclear fuel rods in nuclear reactors. A mixture of uranium and plutonium dioxides is used...

 and ThO2
Thorium dioxide
Thorium dioxide , also called thorium oxide is a white, crystalline powder. It was formerly known as thoria or thorina. It is produced mainly as a by-product of lanthanide and uranium production.[1]...

 for nuclear fuel
Nuclear fuel
Nuclear fuel is a material that can be 'consumed' by fission or fusion to derive nuclear energy. Nuclear fuels are the most dense sources of energy available...

s, without generation of large quantities of dust.

Opto-mechanical

Macroscopic optical elements and active optical components as well as large area hot mirror
Hot mirror
A hot mirror is a specialized dielectric mirror, a dichroic filter, often employed to protect optical systems by reflecting infrared light back into a light source, while allowing visible light to pass...

s, cold mirror
Cold mirror
A cold mirror is a specialized dielectric mirror, a dichroic filter, that reflects the entire visible light spectrum while very efficiently transmitting infrared wavelengths. Similar to hot mirrors, cold mirrors can be designed for an incidence angle ranging between zero and 45 degrees, and are...

s, lenses
Lens (optics)
A lens is an optical device with perfect or approximate axial symmetry which transmits and refracts light, converging or diverging the beam. A simple lens consists of a single optical element...

 and beam splitter
Beam splitter
A beam splitter is an optical device that splits a beam of light in two. It is the crucial part of most interferometers.In its most common form, a rectangle, it is made from two triangular glass prisms which are glued together at their base using Canada balsam...

s all with optimal geometry can be made quickly and at low cost via the sol-gel route. In the processing of high performance ceramic nanomaterials with superior opto-mechanical properties under adverse conditions, the size of the crystalline grains is determined largely by the size of the crystalline particles present in the raw material during the synthesis or formation of the object. Thus a reduction of the original particle size well below the wavelength of visible light (~ 0.5 µm or 500 nm) eliminates much of the light scattering
Light scattering
Light scattering is a form of scattering in which light is the form of propagating energy which is scattered. Light scattering can be thought of as the deflection of a ray from a straight path, for example by irregularities in the propagation medium, particles, or in the interface between two media...

, resulting in a translucent or even transparent material.

Furthermore, results indicate that microscopic pores in sintered ceramic nanomaterials, mainly trapped at the junctions of microcrystalline grains, cause light to scatter and prevented true transparency. it has been observed that the total volume fraction of these nanoscale pores (both intergranular and intragranular porosity) must be less than 1% for high-quality optical transmission. I.E. The density has to be 99.99% of the theoretical crystalline density.
One example of such a material has been developed by researchers at the Fraunhofer Institute for Ceramic Technologies and Sintered Materials. This sintered alumina nanomaterial is very hard and virtually transparent over a range of wavelengths. Yet like other sintered materials using larger particles of larger diameter and less sophisticated processing methodologies, it can be produced at temperatures (1000-1200 °C) much lower than its melting point (2070 °C).

Mechanics of gelation

In a static sense, the fundamental difference between a liquid and a solid is that the solid has elastic resistance against a shearing stress while a liquid does not. Thus, a simple liquid will not typically support a transverse acoustic phonon, or shear wave. Gels have been described by Born as liquids in which an elastic resistance against shearing survives, yielding both viscous and elastic properties. It has been shown theoretically that in a certain low-frequency range, polymeric gels should propagate shear waves with relatively low damping. The distinction between a sol (solution) and a gel therefore appears to be understood in a manner analagous to the practical distinction between the elastic and plastic deformation ranges of a metal. The distinction lies in the ability to respond to an applied shear force via macroscopic viscous flow.
In a dynamic sense, the response of a gel to an alternating force (oscillation or vibration) will depend upon the period or frequency of vibration. As indicated here, even most simple liquids will exhibit some elastic response at shear rates or frequencies exceeding 5 x 106 cycles per second. Experiments on such short time scales probe the fundamental motions of the primary particles (or particle clusters) which constitute the lattice structure or aggregate.
The increasing resistance of certain liquids to flow at high stirring speeds is one manifestation of this phenomenon. The ability of a condensed body to respond to a mechanical force by viscous flow is thus strongly dependent on the time scale over which the load is applied, and thus the frequency and amplitude of the stress wave in oscillatory experiments.

Structural relaxation

The structural relaxation of a viscoelastic gel has been identified as primary mechanism responsible for densification and associated pore evolution in both colloidal and polymeric silica gels.

Experiments in the viscoelastic properties of such skeletal networks on various time scales require a force varying with a period (or frequency) appropriate to the relaxaiton time of the phenomenon investigated, and inversely proportional to the distance over which such relaxation occurs. High frequencies associated with ultrasonic waves have been used extensively in the handling of polymer solutions, liquids and gels and the determination of their viscoelastic properties. Static measurements of the shear modulus have been made,
a measurement which then yields the dynamic modulus of rigidity. Dynamic Light Scattering (DLS) techniques have been utilized in order to monitor the dynamics of density fluctuations through the behavior of the autocorrelation function near the point of gelation.

Phase transition

Tanaka, et al., emphasize that the discrete and reversible volume transitions which occur in partially hydolyzed acrylimide gel
Gel
A gel is a solid, jelly-like material that can have properties ranging from soft and weak to hard and tough. Gels are defined as a substantially dilute cross-linked system, which exhibits no flow when in the steady-state...

s can be interpreted in terms of a phase transition
Phase transition
A phase transition is the transformation of a thermodynamic system from one phase or state of matter to another.A phase of a thermodynamic system and the states of matter have uniform physical properties....

 of the system consisting of the charged polymer
Polymer
A polymer is a large molecule composed of repeating structural units. These subunits are typically connected by covalent chemical bonds...

 network, hydrogen (counter)ions and liquid
Liquid
Liquid is one of the three classical states of matter . Like a gas, a liquid is able to flow and take the shape of a container. Some liquids resist compression, while others can be compressed. Unlike a gas, a liquid does not disperse to fill every space of a container, and maintains a fairly...

 matrix. The phase transition is a manifestation of competition among the three forces which contribute to the osmotic pressure
Osmotic pressure
Osmotic pressure is the pressure which needs to be applied to a solution to prevent the inward flow of water across a semipermeable membrane....

 in the gel:

1) The positive osmotic pressure of (+) hydrogen ions;

2) The negative pressure due to polymer-polymer affinity;

3) The rubber-like elasticity
Elasticity
Elasticity may refer to:*Elasticity , continuum mechanics of bodies that deform reversibly under stressNumerous uses are derived from this physical sense of the term, which is inherently mathematical, such as used in Engineering, Chemistry, Construction and variously in Economics:*Elasticity , the...

 of the polymer network.

The balance of these forces varies with change in temperature or solvent
Solvent
A solvent is a liquid, solid, or gas that dissolves another solid, liquid, or gaseous solute, resulting in a solution that is soluble in a certain volume of solvent at a specified temperature...

 properties. The total osmotic pressure acting on the system is the sum osmotic pressure of the gel. It is further shown that the phase transition can be induced by the application of an electrical field across the gel. The volume change at the transition point is either discrete (as in a first-order Ehrenfest transition) or continuous (second order Ehrenfest analogy), depending on the degree of ionization of the gel and on the solvent composition.

Elastic continuum

The gel is thus interpreted as an elastic continuum which deforms when subjected to externally applied shear forces, but is incompressible upon application of hydrostatic pressure. This combination of fluidity and rigidity is explained in terms of the gel structure: tha of a liquid contained within a fibrous polymer network or matrix by the extremely large friciton between the liquid and the fiber or polymer network. Thermal flucuations may produce infinitessimal expansion or contraction within the network, and the evolution of such fluctuations will ultimately determine the molecular morphology and the degree of hydration of the body.

Quasi-elastic light scattering offers direct experimental access to measurement of the wavelength and lifetimes of critical fluctuations, which are goverened by the viscoelastic properties of the gel. It is reasonable to expect a relationship between the amplitude of such fluctuations and the elasticity of the network. Since the elasticity measures the resistance of the network to either elastic (reversible) or plastic (irreversible) deformation, the fluctuations should grow larger as the elasticity declines. The divergence of the scattered light intensity at a finite critical temperature implies that the elasticity approaches zero, or the compressibility becomes infinite, which is the typically observed behavior of a system at the point of instability. Thus, at the critical point, the polymer network offers no resistance at all to any form of deformation.

Ultimate microstructure

The rate of relaxation of density fluctuations will be rapid if the restoring force, which depends upon the network elasticity, is large—and if the friction between the network and the interstitial fluid is small. The theory suggests that the rate is directly proportional to the elasticity and inversely proportional to the frictional force. The friction in turn depends upon both the viscosity of the fluid and the average size of the pores contained within the polymer network.

Thus, if the elasticity is inferred from the measurements of the scattering intensity, and the viscosity is determined independently (via mechanical methods such as ultrasonic attenuation) measurement of the relaxation rate yields information on the pore size distribution contained within the polymer network. E.G. Large fluctuations in polymer density near the critical point yield large density differentials with a corresponding bimodal distribution of porosity. The difference in average size between the smaller pores (in the highly dense regions) and the larger pores (in regions of lower average density) will therefore depend upon the degree of phase separation which is allowed to occur before such fluctuations become thermally arrested or "frozen in" at or near the critical point of the transition.

Further reading

  • Colloidal Dispersions, Russel, W.B., et al., Eds., Cambridge University Press (1989)
  • Glasses and the Vitreous State, Zarzycki. J., Cambridge University Press, 1991

External links

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