Storage tank
Encyclopedia
A storage tank is a container, usually for holding liquids, sometimes for compressed gases (gas tank). The term can be used for reservoirs (artificial lakes and ponds), and for manufactured containers. The usage of the word tank for reservoirs is common or universal in Indian English
Indian English
Indian English is an umbrella term used to describe dialects of the English language spoken primarily in the Republic of India.As a result of British colonial rule until Indian independence in 1947 English is an official language of India and is widely used in both spoken and literary contexts...

, American English
American English
American English is a set of dialects of the English language used mostly in the United States. Approximately two-thirds of the world's native speakers of English live in the United States....

 and moderately common in British English
British English
British English, or English , is the broad term used to distinguish the forms of the English language used in the United Kingdom from forms used elsewhere...

. In other countries, the term tends to refer only to artificial containers.

In the USA, storage tanks operate under no (or very little) pressure, distinguishing them from pressure vessels. Storage tanks are often cylindrical in shape, perpendicular to the ground with flat bottoms, and a fixed or floating roof. There are usually many environmental regulations applied to the design and operation of storage tanks, often depending on the nature of the fluid contained within. Aboveground storage tanks (AST) differ from underground (UST) storage tanks in the kinds of regulations that are applied.

Reservoirs can be covered, in which case they may be called covered or underground storage tanks or reservoirs. Covered water tanks are common in urban areas.

Storage tanks are available in many shapes: vertical and horizontal cylindrical; open top and closed top; flat bottom, cone bottom, slope bottom and dish bottom. Large tanks tend to be vertical cylindrical, or to have rounded corners transition from vertical side wall to bottom profile, to easier withstand hydraulic hydrostatically induced pressure of contained liquid. Most container tanks for handling liquids during transportation are designed to handle varying degrees of pressure.

A large storage tank is sometimes mounted on a lorry
Lorry
-Transport:* Lorry or truck, a large motor vehicle* Lorry, or a Mine car in USA: an open gondola with a tipping trough* Lorry , a horse-drawn low-loading trolley-In fiction:...

 (Truck) or on an articulated lorry trailer, which is then called a tanker
Tank truck
A tank truck or road tanker is a motor vehicle designed to carry liquefied loads, dry bulk cargo or gases on roads. The largest such vehicles are similar to railroad tank cars which are also designed to carry liquefied loads...

.

Special features

Since most liquids can spill, evaporate, or seep through even the smallest opening, special consideration must made for their safe and secure handling. This usually involves building a bunding
Bunding
Bunding, also called a bund wall, is the area within a structure designed to prevent inundation or breaches of various types.-Liquid containment:...

, or containment dike, around the tank, so that any leakage may be safely contained.

Some storage tanks need a floating roof in addition to or in lieu of the fixed roof and structure. This floating roof rises and falls with the liquid level inside the tank, thereby decreasing the vapor space above the liquid level. Floating roofs are considered a safety requirement as well as a pollution prevention measure for many industries including petroleum refining.

In the United States, metal tanks in contact with soil and containing petroleum
Petroleum
Petroleum or crude oil is a naturally occurring, flammable liquid consisting of a complex mixture of hydrocarbons of various molecular weights and other liquid organic compounds, that are found in geologic formations beneath the Earth's surface. Petroleum is recovered mostly through oil drilling...

 products must be protected from corrosion
Corrosion
Corrosion is the disintegration of an engineered material into its constituent atoms due to chemical reactions with its surroundings. In the most common use of the word, this means electrochemical oxidation of metals in reaction with an oxidant such as oxygen...

 to prevent escape of the product into the environment. The two most effective and common corrosion control techniques for steel in contact with soil is a coating
Coating
Coating is a covering that is applied to the surface of an object, usually referred to as the substrate. In many cases coatings are applied to improve surface properties of the substrate, such as appearance, adhesion, wetability, corrosion resistance, wear resistance, and scratch resistance...

 system with cathodic protection
Cathodic protection
Cathodic protection is a technique used to control the corrosion of a metal surface by making it the cathode of an electrochemical cell. The simplest method to apply CP is by connecting the metal to be protected with another more easily corroded "sacrificial metal" to act as the anode of the...

.

For refineries

Tanks for a particular fluid are chosen according to the flash-point of that substance. Generally in refineries and especially for liquid fuels, there are fixed roof tanks, and floating roof tanks.
  1. Fixed roof tanks are meant for liquids with very high flash points, (e.g. fuel oil, water, bitumen etc.) Cone roofs, dome roofs and umbrella roofs are usual. These are insulated to prevent the clogging of certain materials, wherein the heat is provided by steam coils within the tanks. Dome roof tanks are meant for tanks having slightly higher storage pressure than that of atmosphere (e.g. slop oil).
  2. Floating roof tanks are broadly divided into external floating roof tank
    External floating roof tank
    An external floating roof tank is a storage tank commonly used to store large quantities of petroleum products such as crude oil or condensate. It comprises an open- topped cylindrical steel shell equipped with a roof that floats on the surface of the stored liquid. The roof rises and falls with...

    s (usually called as floating roof tanks:FR Tanks) and internal floating roof types(IFR Tanks).

IFR tanks are used for liquids with low flash-points(e.g. ATF, MS. gasoline, ethanol). These tanks are nothing but cone roof tanks with a floating roof inside which travels up and down along with the liquid level. This floating roof traps the vapor from low flash-point fuels. Floating roofs are supported with legs or cables on which they rest.
FR tanks do not have a fixed roof (it is open in the top) and has a floating roof only. Medium flash point liquids such as naphtha, kerosene, diesel, crude oil etc. are stored in these tanks.

One of the common types found in mining areas is, open roof type tank, usually to store ore slurries. obviously these are the easiest storage tanks to be constructed.

Other classification which can be made for storage tanks are based upon their location in a refinery:
  • COT- crude oil tankages
  • PIT- product and intermediate storage tankages
  • DISPATCH- dispatch area tankages
  • UTILITIES- tanks made in the powerplant area, for storage water etc.
  • OSBL tanks- the first 3 types come under out side battery limit tankages
  • ISBL tanks- these are usually mini tanks which are found in the production units of a refinery(as neutralisation tanks , water tanks etc.)


As flash-points of fuels go very low the tanks are usually spherical (known as spheres), tom store LPG, hydrogen, hexane, nitrogen, oxygen etc.

High pressure


In the case of a liquefied gas such as hydrogen
Liquid hydrogen
Liquid hydrogen is the liquid state of the element hydrogen. Hydrogen is found naturally in the molecular H2 form.To exist as a liquid, H2 must be pressurized above and cooled below hydrogen's Critical point. However, for hydrogen to be in a full liquid state without boiling off, it needs to be...

 or chlorine
Chlorine
Chlorine is the chemical element with atomic number 17 and symbol Cl. It is the second lightest halogen, found in the periodic table in group 17. The element forms diatomic molecules under standard conditions, called dichlorine...

, or a compressed gas such as compressed natural gas
Compressed natural gas
Compressed natural gas is a fossil fuel substitute for gasoline , diesel, or propane/LPG. Although its combustion does produce greenhouse gases, it is a more environmentally clean alternative to those fuels, and it is much safer than other fuels in the event of a spill...

 or MAPP
MAPP gas
MAPP gas is a trademarked name belonging to Linde Group, previously to Dow, for a fuel gas based on a stabilized mixture of methylacetylene and propadiene. The name comes from the original chemical composition: methylacetylene-propadiene propane...

, the storage tank must be made to withstand the sometimes immense pressures exerted by the contents. These tanks may be called cylinders and, being pressure vessel
Pressure vessel
A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.The pressure differential is dangerous and many fatal accidents have occurred in the history of their development and operation. Consequently, their design,...

s, are sometimes excluded from the class of "tanks".

Milk tank

In dairy farming a bulk milk cooling tank is a large storage tank for cooling and holding milk at a cold temperature until it can be picked up by a milk hauler. The bulk milk cooling tank is an important milk farm equipment. It is usually made of stainless steel and used every day to store the raw milk on the farm in good condition. It must be cleaned after each milk collection. The milk cooling tank can be the property of the farmer or being rented to the farmer by the dairy plant.

Septic tank

A septic tank is part of a small scale sewage treatment
Sewage treatment
Sewage treatment, or domestic wastewater treatment, is the process of removing contaminants from wastewater and household sewage, both runoff and domestic. It includes physical, chemical, and biological processes to remove physical, chemical and biological contaminants...

 system often referred to as a septic system,. It consists of the tank and a septic drain field
Septic drain field
Septic drain fields, also called leach fields or leach drains are used to remove contaminants and impurities from the liquid that emerges from the septic tank. A septic tank, the septic drain field, and the associated piping compose a complete septic system. The septic drain field is effective for...

. Wastewater enters the tank where solids can settle and scum floats. Anaerobic digestion occurs on the settled solids, reducing the volume of solids. The water released by the system is normally absorbed by the drain field without needing any further treatment.

Mobile "storage" tanks

While not strictly a "storage" tank, mobile tanks share many of the same features of storage tanks. Also, they must be designed to deal with a heavy sloshing load and the risk of collision or other accident. Some of these include ocean-going oil tanker
Oil tanker
An oil tanker, also known as a petroleum tanker, is a merchant ship designed for the bulk transport of oil. There are two basic types of oil tankers: the crude tanker and the product tanker. Crude tankers move large quantities of unrefined crude oil from its point of extraction to refineries...

s and LNG carrier
LNG carrier
An LNG carrier is a tank ship designed for transporting liquefied natural gas . As the LNG market grows rapidly, the fleet of LNG carriers continues to experience tremendous growth.-History:...

s; railroad tank car
Tank car
A tank car is a type of railroad rolling stock designed to transport liquid and gaseous commodities.-Timeline:...

s; and the road and highway traveling tankers
Tank truck
A tank truck or road tanker is a motor vehicle designed to carry liquefied loads, dry bulk cargo or gases on roads. The largest such vehicles are similar to railroad tank cars which are also designed to carry liquefied loads...

. Also included are the holding tank
Holding tank
A holding tank, also called a waste water holding tank or black tank, is a container for storing sewage in vehicles equipped with toilets. Vehicles that employ holding tanks include recreational vehicles , trucks or lorries , railroad trains, boats, aircraft, and even spacecraft...

s which are the tanks that store toilet
Toilet
A toilet is a sanitation fixture used primarily for the disposal of human excrement, often found in a small room referred to as a toilet/bathroom/lavatory...

 waste on RVs and boat
Boat
A boat is a watercraft of any size designed to float or plane, to provide passage across water. Usually this water will be inland or in protected coastal areas. However, boats such as the whaleboat were designed to be operated from a ship in an offshore environment. In naval terms, a boat is a...

s.

Materials of construction

While steel and concrete remain one of the most popular choices for tanks, GRP
Glass-reinforced plastic
Fiberglass , is a fiber reinforced polymer made of a plastic matrix reinforced by fine fibers of glass. It is also known as GFK ....

 and thermoplastic
Thermoplastic
Thermoplastic, also known as a thermosoftening plastic, is a polymer that turns to a liquid when heated and freezes to a very glassy state when cooled sufficiently...

, polyethylene
Polyethylene
Polyethylene or polythene is the most widely used plastic, with an annual production of approximately 80 million metric tons...

 and fiberglass
Fiberglass
Glass fiber is a material consisting of numerous extremely fine fibers of glass.Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling...

 tanks are increasing in popularity. They offer lower build costs and greater chemical resistance, especially for storage of speciality chemicals. There are several relevant standards, such as British Standard 4994 (1989), DVS
DVS
DVS may refer to:* Developing Virtue Secondary School, a Buddhist secondary school in Talmage, California, USA- Organizations and companies :* Descriptive Video Service, a United States producer of video for the visually impaired...

 (German Welding Institute) 2205, and ASME (American Society of Mechanical Engineers) RTP-1 which give advice on wall thickness, quality control procedures, testing procedures, accreditation, fabrication and design criteria of final product.

Tank failures

There have been numerous catastrophic failures of storage tanks, one of the most notorious being that which occurred at Boston
Boston
Boston is the capital of and largest city in Massachusetts, and is one of the oldest cities in the United States. The largest city in New England, Boston is regarded as the unofficial "Capital of New England" for its economic and cultural impact on the entire New England region. The city proper had...

 Massachusetts
Massachusetts
The Commonwealth of Massachusetts is a state in the New England region of the northeastern United States of America. It is bordered by Rhode Island and Connecticut to the south, New York to the west, and Vermont and New Hampshire to the north; at its east lies the Atlantic Ocean. As of the 2010...

 USA on January 14, 1919. The large tank had only been filled eight times when it failed, and resulting wave of molasses
Molasses
Molasses is a viscous by-product of the processing of sugar cane, grapes or sugar beets into sugar. The word molasses comes from the Portuguese word melaço, which ultimately comes from mel, the Latin word for "honey". The quality of molasses depends on the maturity of the sugar cane or sugar beet,...

 killed 21 people in the vicinity. The Boston molasses disaster
Boston molasses disaster
The Boston Molasses Disaster, also known as the Great Molasses Flood and the Great Boston Molasses Tragedy, occurred on January 15, 1919, in the North End neighborhood of Boston, Massachusetts in the United States. A large molasses storage tank burst, and a wave of molasses rushed through the...

 was caused by poor design and construction, with a wall too thin to bear repeated loads from the contents. The tank had not been tested before use by filling with water, and was also poorly riveted. The owner of the tank, United States Industrial Alcohol Company
United States Industrial Alcohol Company
United States Industrial Alcohol Company was an alcohol distiller in the United States. Charles Edward Adams, was chairman of the board. In 1919 they were responsible for the Boston Molasses Disaster. 125 lawsuits filed against the company in the aftermath....

, paid out $300,000 in compensation to the victims or their relatives.

There have been many other accidents caused by tanks since then, often caused by faulty welding
Welding
Welding is a fabrication or sculptural process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, with pressure sometimes...

 or by sub-standard steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

. However, storage tanks also present another problem, surprisingly, when empty. If they have been used to hold oil
Oil
An oil is any substance that is liquid at ambient temperatures and does not mix with water but may mix with other oils and organic solvents. This general definition includes vegetable oils, volatile essential oils, petrochemical oils, and synthetic oils....

 or oil products such as gasoline
Gasoline
Gasoline , or petrol , is a toxic, translucent, petroleum-derived liquid that is primarily used as a fuel in internal combustion engines. It consists mostly of organic compounds obtained by the fractional distillation of petroleum, enhanced with a variety of additives. Some gasolines also contain...

, the atmosphere in the tanks may be highly explosive as the space fills with hydrocarbon
Hydrocarbon
In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons from which one hydrogen atom has been removed are functional groups, called hydrocarbyls....

s. If new welding operations are started, then sparks can easily ignite the contents, with disastrous results for the welders. The problem is similar to that of empty bunkers on cargo ship
Cargo ship
A cargo ship or freighter is any sort of ship or vessel that carries cargo, goods, and materials from one port to another. Thousands of cargo carriers ply the world's seas and oceans each year; they handle the bulk of international trade...

s, which are now required to use an inert gas
Inert gas
An inert gas is a non-reactive gas used during chemical synthesis, chemical analysis, or preservation of reactive materials. Inert gases are selected for specific settings for which they are functionally inert since the cost of the gas and the cost of purifying the gas are usually a consideration...

 blanket to prevent explosive atmospheres building up from residues.

Etymology

The word "tank" originally meant "artificial lake" and came from India, perhaps via Portuguese
Portuguese language
Portuguese is a Romance language that arose in the medieval Kingdom of Galicia, nowadays Galicia and Northern Portugal. The southern part of the Kingdom of Galicia became independent as the County of Portugal in 1095...

 tanque. It may have some connection with:
  • Some Indian language words similar to "tak" or "tank" and meaning "reservoir
    Reservoir
    A reservoir , artificial lake or dam is used to store water.Reservoirs may be created in river valleys by the construction of a dam or may be built by excavation in the ground or by conventional construction techniques such as brickwork or cast concrete.The term reservoir may also be used to...

     for water". In Sanskrit
    Sanskrit
    Sanskrit , is a historical Indo-Aryan language and the primary liturgical language of Hinduism, Jainism and Buddhism.Buddhism: besides Pali, see Buddhist Hybrid Sanskrit Today, it is listed as one of the 22 scheduled languages of India and is an official language of the state of Uttarakhand...

     a holding pond or reservoir is called a tadaka. Gujarati
    Gujarati language
    Gujarati is an Indo-Aryan language, and part of the greater Indo-European language family. It is derived from a language called Old Gujarati which is the ancestor language of the modern Gujarati and Rajasthani languages...

     talao means "man-made lake". These uses of the word were incorporated into the English language.
  • The Arabic verb istanqa`a اِسْتَنْقَعَ = "it [i.e. some liquid] collected and became stagnant".

See also

  • Ballast tank
    Ballast tank
    A ballast tank is a compartment within a boat, ship or other floating structure that holds water.-History:The basic concept behind the ballast tank can be seen in many forms of aquatic life, such as the blowfish or argonaut octopus, and the concept has been invented and reinvented many times by...

  • FRP tanks and vessels
    FRP tanks and vessels
    FRP is a modern composite material of construction for chemical plant equipment like tanks and vessels...

  • BS 4994: British Standard 4994:1987 specification for design and construction of vessels and storage tanks in reinforced plastics
  • Bunding
    Bunding
    Bunding, also called a bund wall, is the area within a structure designed to prevent inundation or breaches of various types.-Liquid containment:...

  • Cascade storage system
  • Forensic engineering
    Forensic engineering
    Forensic engineering is the investigation of materials, products, structures or components that fail or do not operate or function as intended, causing personal injury or damage to property. The consequences of failure are dealt with by the law of product liability. The field also deals with...

  • Forensic polymer engineering
    Forensic polymer engineering
    The study of failure in polymeric products is called forensic polymer engineering. The topic includes the fracture of plastic products, or any other reason why such a product fails in service, or fails to meet its specification...

  • Fuel tank
    Fuel tank
    A fuel tank is safe container for flammable fluids. Though any storage tank for fuel may be so called, the term is typically applied to part of an engine system in which the fuel is stored and propelled or released into an engine...

  • Gasometer
    Gasometer
    A gas holder is a large container where natural gas or town gas is stored near atmospheric pressure at ambient temperatures. The volume of the container follows the quantity of stored gas, with pressure coming from the weight of a movable cap...

  • Inerting system
    Inerting system
    An inerting system increases the safety of a fuel tank, ball mill, or other sealed or closed-in tank that contains highly flammable material. Inert in scientific terminology means ‘not readily reactive with other elements; forming no chemical compounds or something that is not chemically...

  • Irrigation tank
    Irrigation tank
    For etymology, see Storage tank#Etymology.In India, an irrigation tank or tank is an artificial reservoir of any size. . It can also have a natural or man-made spring included as part of a structure...

  • Johad
    Johad
    A johad is a rainwater storage tank principally used in the state of Rajasthan, India, that collects and store water throughout the year, to be used for the drinking purpose by humans and cattle. In many parts of the state the annual rainfall is very low and the water can be unpleasant to drink...

  • Oil depot
    Oil depot
    An oil depot is an industrial facility for the storage of oil and/or petrochemical products and from which these products are usually transported to end users or further storage facilities...

  • Pressure vessel
    Pressure vessel
    A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.The pressure differential is dangerous and many fatal accidents have occurred in the history of their development and operation. Consequently, their design,...

  • Rainwater tank
    Rainwater tank
    A rainwater tank is a water tank used to collect and store rain water runoff, typically from rooftops via rain gutters...

  • Structural failure
    Structural failure
    Structural failure refers to loss of the load-carrying capacity of a component or member within a structure or of the structure itself. Structural failure is initiated when the material is stressed to its strength limit, thus causing fracture or excessive deformations...

  • Tank blanketing
    Tank blanketing
    Tank blanketing, also referred to as tank padding, is the process of applying a gas to the empty space in a storage container. The term storage container here refers to any container that is used to store products, regardless of its size. Though tank blanketing is used for a variety of reasons, it...

  • Underground storage tank
    Underground storage tank
    An Underground Storage Tank , in United States environmental law, is a tank and any underground piping connected to the tank that has at least 10 percent of its combined volume underground.-Tank types:...

  • Vacuum flask
    Vacuum flask
    A vacuum flask is an insulating storage vessel which keeps its contents hotter or cooler than its surroundings. Invented by Sir James Dewar in 1892, the vacuum flask consists of two flasks, placed one within the other and joined at the neck...

  • Water heating
    Water heating
    Water heating is a thermodynamic process using an energy source to heat water above its initial temperature. Typical domestic uses of hot water are for cooking, cleaning, bathing, and space heating...

  • Water tank
    Water tank
    A Water tank is a container for storing water. The need for a water tank is as old as civilized man, providing storage of water for drinking water, irrigation agriculture, fire suppression, agricultural farming, both for plants and livestock, chemical manufacturing, food preparation as well as many...


External links

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