Diving cylinder
Encyclopedia
A diving cylinder, scuba tank or diving tank is a gas cylinder
Gas cylinder
A gas cylinder is a pressure vessel used to store gases at above atmospheric pressure. High pressure gas cylinders are also called bottles. Although they are sometimes colloquially called "tanks", this is technically incorrect, as a tank is a vessel used to store liquids at ambient pressure and...

 used to store and transport high pressure
Pressure
Pressure is the force per unit area applied in a direction perpendicular to the surface of an object. Gauge pressure is the pressure relative to the local atmospheric or ambient pressure.- Definition :...

 breathing gas
Breathing gas
Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

 as a component of a scuba set
Scuba set
A scuba set is an independent breathing set that provides a scuba diver with the breathing gas necessary to breathe underwater during scuba diving. It is much used for sport diving and some sorts of work diving....

. It provides gas to the scuba diver
Scuba diving
Scuba diving is a form of underwater diving in which a diver uses a scuba set to breathe underwater....

 through the demand valve of a diving regulator
Diving regulator
A diving regulator is a pressure regulator used in scuba or surface supplied diving equipment that reduces pressurized breathing gas to ambient pressure and delivers it to the diver. The gas may be air or one of a variety of specially blended breathing gases...

.

Diving cylinders typically have an internal volume of between 3 litre and a maximum pressure rating from 200 to 300 bar (2,900.8 to 4,351.1 psi). The internal cylinder volume is also expressed as "water capacity" - the volume of water which could be contained by the cylinder. When pressurised, a cylinder carries a volume of gas greater than its water capacity because gas is compressible. 600 litre of gas at atmospheric pressure is compressed
Diving air compressor
A Diving Air Compressor is a gas compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a breathing gas.thumb|right|Filling a cylinder from the panel...

 into a 3-litre cylinder when it is filled to 200 bar. Cylinders also come in smaller sizes, such as 0.2, 1.5 and 2 litres, however these are not generally used for breathing, instead being used for purposes such as Surface Marker Buoy
Surface Marker Buoy
A surface marker buoy, SMB or simply a blob is an inflatable buoy used by scuba divers, with a line, to indicate the diver's position to their surface safety boat while the diver is underwater.- Standard buoy :...

, drysuit and buoyancy compensator inflation.

Divers use gas cylinders above water for many purposes including storage of gases for oxygen first aid treatment of diving disorders and as part of storage "banks" for diving air compressor
Diving air compressor
A Diving Air Compressor is a gas compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a breathing gas.thumb|right|Filling a cylinder from the panel...

 stations. They are also used for many purposes not connected to diving. For these applications they are not diving cylinders.

The term "diving cylinder" tends to be used by gas equipment engineers, manufacturers, support professionals, and divers speaking British English
British English
British English, or English , is the broad term used to distinguish the forms of the English language used in the United Kingdom from forms used elsewhere...

. "Scuba tank" or "diving tank" is more often used colloquially by non-professionals and native speakers of American English
American English
American English is a set of dialects of the English language used mostly in the United States. Approximately two-thirds of the world's native speakers of English live in the United States....

. The term "oxygen tank
Oxygen tank
An oxygen tank is a storage vessel for oxygen, which is either held under pressure in gas cylinders or as liquid oxygen in a cryogenic storage tank.Oxygen tanks are used to store gas for:* industrial processes including the manufacture of steel and monel...

" is commonly used by non-divers when referring to diving cylinders; however, this is a misnomer. These cylinders typically contain (atmospheric) breathing air, or an oxygen-enriched air mix. They rarely contain pure oxygen, except when used for rebreather
Rebreather
A rebreather is a type of breathing set that provides a breathing gas containing oxygen and recycled exhaled gas. This recycling reduces the volume of breathing gas used, making a rebreather lighter and more compact than an open-circuit breathing set for the same duration in environments where...

 diving, shallow decompression stops in technical diving
Technical diving
Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

 or for oxygen therapy
Oxygen therapy
Oxygen therapy is the administration of oxygen as a medical intervention, which can be for a variety of purposes in both chronic and acute patient care...

. Breathing oxygen at depths greater than 40 feet (12.2 m) can result in oxygen toxicity
Oxygen toxicity
Oxygen toxicity is a condition resulting from the harmful effects of breathing molecular oxygen at elevated partial pressures. It is also known as oxygen toxicity syndrome, oxygen intoxication, and oxygen poisoning...

, a highly dangerous condition that can trigger seizures and thus lead to drowning.

Parts of a cylinder

The diving cylinder consists of several parts:

The pressure vessel

The pressure vessel
Pressure vessel
A pressure vessel is a closed container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.The pressure differential is dangerous and many fatal accidents have occurred in the history of their development and operation. Consequently, their design,...

 is normally made of cold-extruded aluminium
Aluminium
Aluminium or aluminum is a silvery white member of the boron group of chemical elements. It has the symbol Al, and its atomic number is 13. It is not soluble in water under normal circumstances....

 or forged steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

. An especially common cylinder available at tropical dive resorts is an "aluminium-80" which is an aluminium cylinder with an internal volume of 0.39 cubic feet (11 l) rated to hold about 80 cubic feet (2,265.3 l) of atmospheric pressure gas at its rated pressure of 3000 psi (206.8 bar). Aluminium cylinders are also often used where divers carry many cylinders, such as in technical diving
Technical diving
Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

 in warm water where the dive suit does not provide much buoyancy, because the greater buoyancy of aluminium cylinders reduces the extra buoyancy the diver would need to achieve neutral buoyancy. They are also preferred when carried as "sidemount" or "sling" cylinders as the near neutral buoyancy allows them to hang comfotably along the sides of the diver's body, without disturbing trim, and can be handed off to another diver with a minimal effect on buoyancy. In cold water diving, where a diver wearing a highly buoyant thermally insulating dive suit has a large excess of buoyancy, steel cylinders are often used because they are denser than aluminium cylinders. Kevlar
Kevlar
Kevlar is the registered trademark for a para-aramid synthetic fiber, related to other aramids such as Nomex and Technora. Developed at DuPont in 1965, this high strength material was first commercially used in the early 1970s as a replacement for steel in racing tires...

 wrapped composite cylinders are used in fire fighting breathing apparatus and oxygen first aid equipment, but are rarely used for diving, due to their high positive buoyancy
Buoyancy
In physics, buoyancy is a force exerted by a fluid that opposes an object's weight. In a column of fluid, pressure increases with depth as a result of the weight of the overlying fluid. Thus a column of fluid, or an object submerged in the fluid, experiences greater pressure at the bottom of the...

.

The aluminium alloys used for diving cylinders are 6061 and 6351. 6351 alloy is subject to sustained stress cracking and cylinders manufatured of this alloy should be periodically eddy current tested according to national legislation and manufacturer's recommendations.

The neck of the cylinder is internally threaded to fit a cylinder valve. There are several standards for neck threads , these include:
  • Taper thread (17E) , which is sealed with thread tape and torqued to between 120 and 150 N.m on steel cylinders, and 75 to 140 N.m on aluminium cylinders
  • M25x2 parallel thread , which is sealed by an O-ring and torqued to 100 to 130 N.m on steel, and 95 to 130 N.m on aluminium cylinders
  • M18x1.5 parallel thread , which is sealed by an O-ring, and torqued to 100 to 130 N.m on steel cylinders, and 85 to 100 N.m on aluminium cylinders
  • 3/4"x14 BSP
  • 3/4"x14 NGS (NPSM) sealed by an O-ring, torqued to 40 ft.lbf on aluminium cylinders
  • 3/4"x16 UNF, sealed by an O-ring, torqued to 40 ft.lbf on aluminium cylinders


The shoulder of the cylinder carries stamp markings providing required information about the cylinder

The cylinder valve

  • the pillar valve
    Valve
    A valve is a device that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically pipe fittings, but are usually discussed as a separate category...

     or cylinder valve is the point at which the pressure vessel connects to the diving regulator. The purpose of the pillar valve is to control gas flow to and from the pressure vessel and to form a seal with the regulator. Some countries require that the pillar valve includes a burst disk, a type of pressure 'fuse', that will fail before the pressure vessel fails in the event of over pressurization.

  • a rubber o-ring
    O-ring
    An O-ring, also known as a packing, or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a disc-shaped cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, creating a seal at the interface.The O-ring...

     forms a seal between the metal of the pillar valve and the metal of the diving regulator
    Diving regulator
    A diving regulator is a pressure regulator used in scuba or surface supplied diving equipment that reduces pressurized breathing gas to ambient pressure and delivers it to the diver. The gas may be air or one of a variety of specially blended breathing gases...

    . Fluoroelastomer
    Fluoroelastomer
    A fluoroelastomer is a special purpose fluorocarbon-based synthetic rubber. It has wide chemical resistance and superior performance, especially in high temperature application in different media....

     (i.e. "viton
    Viton
    Viton is a brand of synthetic rubber and fluoropolymer elastomer commonly used in O-rings and other molded or extruded goods. The name is a registered trademark of DuPont Performance Elastomers L.L.C.....

    ") o-rings are used with cylinders storing oxygen-rich gas mixtures
    Breathing gas
    Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

     to reduce the risk of fire.

Types of cylinder valve

  • The most commonly used cylinder valve type is the single outlet plain valve, sometimes known as a "K" valve, which allows connection of a single regulator, and has no reserve funvction. It simply opens to allow gas flow, or closes to shut it off. Several configurations are used, with options of DIN or A-clamp connection, and vertical ir transverse spindle arrangements. The valve is operated by turning a knob, usually rubber or plastic, which affords a comfortable grip. Several turns are required to fully open the valves. Some DIN valves are convertable to A-clamp by use of an insert which is screwed into the opening.
  • Y and H cylinder valves have two outlets, each with its own valve, allowing two regulators to be connected to the cylinder. If one regulator "freeflows", which is a common failure mode, or ices up, which can happen in water below about 5°C, its valve can be closed and the cylinder breathed from the regulator connected to the other valve. The difference between an H valve and a Y valve is that the Y valve body splits into two posts roughly 90° to each other and 45° from the vertical axis, looking like a Y, while an H valve is usually assembled from a valve designed as part of a manifold sytem with an additional valve post connected to the manifold socket, with the valve posts parallel and vertical, which looks a bit like an H.
  • Reserve lever or "J-valve" (obsolescent). Until the 1970s, when submersible pressure gauges on regulators came into common use, diving cylinders often used a mechanical reserve mechanism to indicate to the diver that the cylinder was nearly empty. The gas supply was automatically cut-off when the gas pressure reached the reserve pressure. To release the reserve, the diver pulled down on a rod that ran along the side of the tank and which activated a lever on the valve. The diver would then finish the dive before the reserve (typically 300 pound per square inches (20.7 bar)) was consumed. On occasion, divers would inadvertently trigger the mechanism while donning gear or performing a movement underwater and, not realizing that the reserve had already been accessed, could find themselves out of air at depth with no warning whatsoever. The J-valve got its name from being item number J in one of the first scuba equipment manufacturer catalogs. The standard non-reserve yoke valve at the time was item K, and is often still referred to as a K-valve. J-valves are still occasionally used by professional divers in zero visibility, where the SPG can not be read.
  • Less common in the 1950s thru 1970s was an R-valve which was equipped with a restriction that caused breathing to become difficult as the tank neared exhaustion, but that would allow less restricted breathing if the diver began to ascend and the ambient water pressure lessened, providing a larger pressure differential over the orifice. It was never particularly popular because, were it necessary for the diver to descend (as is often necessary in cave and wreck diving, breathing would become progressively more difficult as the diver went deeper, eventually becoming impossible until the diver could begin his or her ascent.

Manifolds

A cylinder manifold is a tube which connects two cylinders together so that the contents of both can be supplied to one or more regulators.
There are three commonly used configurations of manifold:
  • The earliest type is a tube with a connector on each end which is attached to the cylinder valve outlet, and an outlet connection in the middle, to which the regulator is attached. A variation on this pattern includes a reserve valve at the outlet connector. The cylinders are isolated from the manifold when closed, and the manifold can be attached or disconnected while the cylinders are pressurised.
  • More recently, manifolds have become available which connect the cylinders on the cylinder side of the valve, leaving the outlet connection of the cylinder valve available for connection of a regulator. This means that the connection cannot be made or broken while the cylinders are pressurised, as there is no valve to isolate the manifold from the interior of the cylinder. This apparent inconvenience allows a regulator to be connected to each cylinder, and isolated from the internal pressure independently, which allows a malfunctioning regulator on one cylinder to be isolated while still allowing the regulator on the other cylinder access to all the gas in both cylinders.
  • These manifolds may be plain or may include an isolation valve in the manifold, which allows the contents of the cylinders to be isolated from each other. This allows the contents of one cylinder to be isolated and secured for the diver if a leak at the cylinder neck thread, manifold connection, or burst disk on the other cylinder causes its contents to be lost.

A relatively uncommon manifold system is a connection which screws directly into the neck threads of both cylinders, and has a single valve to release gas to a connector for a regulator. These manifolds can include a reserve valve, either in the main valve or at one cylinder. This system is mainly of historical interest.

Cylinder bands

Cylinder bands are straps, usually of stainless steel, which are used to clamp two cylinders together as a twin set. The cylinders may be manifolded or independent. It is usual to use a cylinder band near the top of the cylinder, just below the shoulders, and one lower down. The standard distance beween centrelines for bolting to a backplate is 11 inches (279.4 mm).

Cylinder boot

A cylinder boot is a hard rubber or plastic cover which fits over the base of a diving cylinder to protect the paint from abrasion and impact, to protect the surface the cylinder stands on from impact with the cylinder, and in the case of round bottomed cylinders, to allow the cylinder to stand upright on its base.

Cylinder net

A cylinder net is a tubular net which is stretched over a cylinder and tied on at top and bottom. The function is to protect the paintwork from scratching, and on booted cylinders it also helps drain the surface between the boot and cylinder, which reduces corrosion problems under the boot. Mesh size is usually about 6 millimetre (0.236220472440945 in). Some divers will not use boots or nets as they can snag more easily than a bare cylinder and constitute an entrapment hazard in some enironments sich as caves and the interior of wrecks.

Cylinder handle

A cylinder handle may be fitted, usually clamped to the neck, to conveniently carry the cylinder. This can also increase the risk of snagging in an enclosed environment.

Cylinder capacity

There are two commonly used conventions for describing the capacity of a diving cylinder. One is based on the internal volume of the cylinder. The other is based on nominal volume of gas stored.

Internal volume

The internal volume is commonly quoted in most countries. It can be measured easily by filling the cylinder with fresh water. This has resulted in the term 'water capacity' (WC) which is often marked on the cylinder shoulder. It's almost always expressed as a volume but sometimes as weight of the water. Fresh water has a density close to one kilogram per litre so the numerical values will be similar.

The usual units are:
  • Volume in litres
  • Weight in kilograms
  • Pressure in bar.

Nominal volume of gas stored

The nominal volume of gas stored is commonly quoted in the USA. It's a measure of the volume of gas that can be released from the cylinder at atmospheric pressure. Terms used for the volume include 'free gas' or 'free gas equivalent'. It depends on the internal volume and the working pressure of a cylinder. If the working pressure is higher, the cylinder will store more gas for the same volume.

The working pressure is not neccessarily the same as the actual pressure used. Some cylinders are permitted to exceed the nominal working pressure by 10% and this is indicated by a '+' symbol. This extra pressure allowance is dependant on the cylinder passing the appropriate periodical hydrostatic test and is not generally valid for US cylinders exported to countries with differing standards.

For example, common Al80 cylinder is an aluminum cylinder which has a nominal 'free gas' volume of 80 cubic feet (2,265.3 l) when pressurised to 3000 pound per square inches (206.8 bar). It has an internal volume of 10.94 litre (0.386342448366515 cu ft).

Types of pillar valve

There are three types of pillar valve in general use for Scuba cylinders containing air:
  • A-clamp or yoke - the connection on the regulator surrounds the valve pillar and presses the output O-ring
    O-ring
    An O-ring, also known as a packing, or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a disc-shaped cross-section, designed to be seated in a groove and compressed during assembly between two or more parts, creating a seal at the interface.The O-ring...

     of the pillar valve against the input seat of the regulator. The yoke is screwed down snug by hand (over-tightening can make the yoke impossible to remove later without tools) and the seal is created by pressure when the valve is opened. This type is simple, cheap and very widely used worldwide. It has a maximum pressure rating of 232 bar and the weakest part of the seal, the O-ring, is not well protected from over-pressurisation.
  • 232 bar DIN
    Din
    DIN or Din or din can have several meanings:* A din is a loud noise.* Dīn, an Arabic term meaning "religion" or "way of life".* Din is one of the ten aspects of the Ein Sof in Kabbalah ....

     (5-thread, G5/8) - the regulator screws into the pillar valve trapping the O-ring securely. These are more reliable than A-clamps because the O-ring is well protected, but many countries do not use DIN fittings widely on compressors, or cylinders which have DIN fittings, so a European diver with a DIN system abroad in many places will need to take an adaptor.
  • 300 bar DIN (7-thread, G5/8) - these are similar to 5-thread DIN fitting but are rated to 300 bar working pressures. The 300 bar pressures are common in European diving and in US cave diving, but their acceptance in U.S. sport diving has been hampered by the fact that United States Department of Transportation
    United States Department of Transportation
    The United States Department of Transportation is a federal Cabinet department of the United States government concerned with transportation. It was established by an act of Congress on October 15, 1966, and began operation on April 1, 1967...

     rules presently prohibit the transport of metal scuba cylinders on public roads with pressures above about 230 bar, even if the cylinders and air delivery systems have been rated for these pressures by the American agencies which oversee cylinder testing and equipment compatibility for SCUBA (Occupational Safety and Health Administration
    Occupational Safety and Health Administration
    The United States Occupational Safety and Health Administration is an agency of the United States Department of Labor. It was created by Congress of the United States under the Occupational Safety and Health Act, signed by President Richard M. Nixon, on December 29, 1970...

     and Compressed Gas Association
    Compressed Gas Association
    The Compressed Gas Association is the oldest major industrial and medical gas association in the world.In January 1913, Robert King sent a letter to the 75 manufacturers of compressed gases in the United States inviting them to attend a meeting in New York for the purpose of organizing a new...

    ).


Adaptors are available to allow connection of DIN regulators to yoke cylinder valves (A-clamp or yoke adaptor), and to connect yoke regulators to DIN cylinder valves. (plug adaptors and block adaptors)

There are also cylinder valves for Scuba cylinders containing gases other than air:
  • The new European Norm EN 144-3:2003 introduced a new type of valve, similar to existing 232 bar or 300 bar DIN valves, however, with a metric M 26×2 fitting on both the cylinder and the regulator. These are to be used for breathing gas
    Breathing gas
    Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

     with oxygen
    Oxygen
    Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...

     content above that normally found in natural air in the Earth's atmosphere
    Earth's atmosphere
    The atmosphere of Earth is a layer of gases surrounding the planet Earth that is retained by Earth's gravity. The atmosphere protects life on Earth by absorbing ultraviolet solar radiation, warming the surface through heat retention , and reducing temperature extremes between day and night...

     (i.e. 22–100%). From August 2008, these shall be required for all diving equipment used with nitrox or pure oxygen. The idea behind this new standard is to prevent a rich mixture being filled to a cylinder that is not oxygen clean. However even with use of the new system there still remains nothing except human procedural care to ensure that a cylinder with a new valve remains oxygen-clean - which is exactly how the current system works.
  • A male thread cylinder valve was supplied with some Dräger semi-closed circuit recreational rebreathers (Dräger Ray) for use with nitrox mixtures.

Applications and configurations of diving cylinders

Divers may carry one cylinder or multiples, depending on the requirements of the dive. Where diving takes place in low risk areas, where the diver may safely make a free ascent, or where a buddy is available to provide an alternative air supply in an emergency, recreational divers usually carry only one cylinder. An example of this type is coral reef diving where it is possible to do an interesting dive without going deep or needing decompression. Where diving risks are higher, for example where the visibility is low or when recreational divers
Recreational diving
Recreational diving or sport diving is a type of diving that uses SCUBA equipment for the purpose of leisure and enjoyment. In some diving circles, the term "recreational diving" is used in contradistinction to "technical diving", a more demanding aspect of the sport which requires greater levels...

 do deeper or decompression diving, divers routinely carry more than one gas source. An example of this type is north European diving where the temperature is often less than 15 °C and visibility less than 10 m (32.8 ft) and many interesting dive sites are shipwrecks
Wreck diving
Wreck diving is a type of recreational diving where shipwrecks are explored. Although most wreck dive sites are at shipwrecks, there is an increasing trend to scuttle retired ships to create artificial reef sites...

 in deeper water on the sea bed.

Diving cylinders may serve different purposes. One or two cylinders may be used as a primary breathing source which is intended to be breathed from for most of the dive. A smaller cylinder carried in addition to a larger cylinder is called a "pony bottle
Pony bottle
A pony bottle is a small independently filled diving cylinder, often of only a few litres capacity, which forms an extended scuba set and which is fitted with its own independent regulator. In an emergency, such as exhaustion of the diver's main air supply, it can be used as an alternate air...

". A cylinder to be used purely as an independent safety reserve is called a "bailout bottle
Bailout bottle
The term Bailout bottle or Bailout cylinder refers to a scuba cylinder carried by an underwater diver for use as an emergency supply of breathing gas in the event of a primary gas supply failure. A Bailout cylinder may be carried by a scuba diver in addition to the primary scuba set, or by a...

". A pony bottle is commonly used as a bailout bottle, but this would depend on the time required to surface.

Divers doing technical diving
Technical diving
Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

 often carry different gases, each in a separate cylinder, for each phase of the dive:
  • "travel gas" is used during the descent and ascent. It is typically air or nitrox with an oxygen
    Oxygen
    Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...

     content between 21% and 40%. Travel gas is needed when the bottom gas is hypoxic and therefore is unsafe to breathe in shallow water.
  • "bottom gas" is only breathed at depth. It is typically a helium
    Helium
    Helium is the chemical element with atomic number 2 and an atomic weight of 4.002602, which is represented by the symbol He. It is a colorless, odorless, tasteless, non-toxic, inert, monatomic gas that heads the noble gas group in the periodic table...

    -based gas which is low in oxygen (below 21%) or hypoxic (below 17%).
  • "deco gas" is used at the decompression stops and is generally a nitrox with a high oxygen content, or pure oxygen, to accelerate decompression.
  • a "stage" is a cylinder holding reserve, travel or deco gas. They are usually carried "side slung", clipped on either side of the diver to the harness of the backplate and wing
    Backplate and wing
    thumb|right|A stainless steel backplate, wing and manifolded twinsetA backplate and wing , is a type of Scuba harness with buoyancy compensation device worn by scuba divers. Unlike most other BCDs, the backplate and wing is a modular system, in that it consists of separable components...

     or buoyancy compensator, rather than on the back. Commonly divers use aluminium stage cylinders because they are nearly neutrally buoyant in water and can be removed underwater with less effect on the diver's overall buoyancy.


Rebreather
Rebreather
A rebreather is a type of breathing set that provides a breathing gas containing oxygen and recycled exhaled gas. This recycling reduces the volume of breathing gas used, making a rebreather lighter and more compact than an open-circuit breathing set for the same duration in environments where...

s may use internal cylinders:
  • oxygen rebreathers have an oxygen cylinder
  • semi-closed circuit rebreathers have a cylinder which usually contains nitrox or a helium based gas.
  • closed circuit rebreathers have an oxygen cylinder and a "diluent" cylinder, which contains air, nitrox or a helium based gas

Rebreathers may also be supplied from "off-board" cylinders, which are not permanently plumbed into the rebreather, but connected to it by a flexible hose and coupling and usually carried side slung. Rebreather divers also often carry a bailout cylinder if the internal diluent cylinder is too small for safe use for bailout.

For safety, divers sometimes carry an additional redundant aqualung
Aqua-lung
Aqua-Lung was the original name of the first open-circuit free-swimming underwater breathing set in reaching worldwide popularity and commercial success...

 (a second scuba tank and scuba valve) to mitigate out-of-air emergencies should the primary breathing source fail. For most common recreational diving (for example dives of 20 m (65.6 ft) to examine typical coral reefs), such extra equipment is usually not needed or used. This extra cylinder is known as a bail-out cylinder, and may be carried in several ways, and can be any size that can hold enough gas to get the diver safely back to the surface.

Open-circuit

For open-circuit divers, there are several options for the combined cylinder and regulator system:
  • Single cylinder or single aqualung: consists of a single large cylinder with one first-stage regulator, and usually two secondary regulator/mouthpieces. This configuration is simple and cheap but it is only a single system: it has no redundancy in case of failure. If the cylinder or first-stage regulator fails, the diver is totally out of air and faces an emergency. All training agencies train divers to rely on a buddy to assist them in this situation. The skill of gas sharing is required at the most basic scuba course. This equipment configuration, although common with entry-level divers and for most sport diving, is not recommended for any dive that is deeper than 30 m (98.4 ft) or where decompression stops are needed, or where there is an overhead environment (wreck diving
    Wreck diving
    Wreck diving is a type of recreational diving where shipwrecks are explored. Although most wreck dive sites are at shipwrecks, there is an increasing trend to scuttle retired ships to create artificial reef sites...

    , cave diving
    Cave diving
    Cave diving is a type of technical diving in which specialized equipment is used to enable the exploration of caves which are at least partially filled with water. In the United Kingdom it is an extension of the more common sport of caving, and in the United States an extension of the more common...

    , or ice diving
    Ice diving
    Ice diving is a type of penetration diving where the dive takes place under ice. Because diving under ice places the diver in an overhead environment typically with only a single entry/exit point, it is considered an advanced type of diving requiring special training...

    ). Generally, these conditions, because they prevent immediate emergency ascent, may define technical diving
    Technical diving
    Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

    .

  • Single cylinder with dual regulators: consists of a single large cylinder with two first-stage regulators each with a second stage regulator/mouthpiece. This system is used for recreational diving where cold water makes redundancy required. It is common in continental Europe, especially Germany. The advantage is that a regulator failure can be solved under water to bring the dive to a controlled conclusion without buddy breathing or gas sharing. However, it is hard to reach the valves, so there is some reliance on the dive buddy to help close the valves of the free-flowing regulator quickly.

  • Main cylinder plus a small independent cylinder: this configuration uses a larger, main cylinder along with an independent smaller cylinder, often called a "pony". The diver has two independent systems, but the total 'breathing system' is now heavier, more expensive to buy and maintain.
    • The pony is typically a 2 to 5 litre cylinder. Its capacity determines the depth of dive and decompression duration for which it provides protection. Ponies are generally fixed to the diver's buoyancy compensator (BC) or main cylinder behind the diver's back. They can also be clipped to the BC at the diver's side or chest. Ponies provided an acceptable emergency supply but are only useful if the diver trains to bail out, i.e. to use one.
    • Another type of separate small air source is a hand-held cylinder filled with about 85 litre (0.278871391076115 ft) of free air with a diving regulator
      Diving regulator
      A diving regulator is a pressure regulator used in scuba or surface supplied diving equipment that reduces pressurized breathing gas to ambient pressure and delivers it to the diver. The gas may be air or one of a variety of specially blended breathing gases...

       directly attached, such as the Spare Air. This source provides only a few breaths of gas at depth and is mainly suitable as a shallow water bailout.

  • Independent twin set /doubles: this consists of two independent cylinders and two regulators. This system is heavier, more expensive to buy and maintain and more expensive to fill. Also the diver must swap demand valves during dive to preserve a safety reserve of air in each cylinder. If this is not done, then should a cylinder fail the diver may end up having no reserve. Independent twin sets do not work well with air-integrated computers - as they usually only monitor one tank. Many divers feel the complexity of switching regulators periodically to ensure both cylinders are evenly used is offset by the redundancy of two entirely separate breathing supplies. These will normally be mounted as a twin set on the diver's back, but alternatively can be carried in a sidemount
    Sidemount
    Sidemount is a scuba diving configuration which has tanks mounted alongside the diver, below the shoulders and along the hips, instead of on the back of the diver. It is a popular configuration with advanced cave divers, as smaller sections of cave can be penetrated and tanks can be changed with...

     configuration where penetration of wrecks or caves requires it.

  • Manifolded twin set /doubles with a single regulator: two cylinders are joined at their pillar valves with a manifold but only one regulator is attached to the system. This makes it simple and cheap but means there is no redundant breathing system, only a double gas supply.

  • Manifolded twin set /doubles with two regulators: consist of two cylinders with their pillar valves joined with a manifold
    Manifold (scuba)
    In scuba diving a manifold is used to connect two diving cylinders with breathing gas, providing a greater amount of gas for longer dive times and greater safety due to redundancy...

    , with a valve that can isolate the two pillar valves. In the event of a problem with one cylinder the diver may close the isolator valve to preserve gas in the cylinder which has not failed. The pros of this configuration include a large gas supply, no requirement to change regulators underwater, automatic gas supply management, and in most failure situations the diver may close a failed valve or isolate a cylinder in order to leave himself with an emergency supply. On the down side the manifold is another potential point of failure, and there is a danger of losing all air if the manifold valve cannot be closed when a problem occurs. This configuration of cylinders is often used in Technical diving
    Technical diving
    Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

    .

  • Sling bottles/cylinders: are a configuration of independent cylinder used for technical diving
    Technical diving
    Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

    . They are independent cylinders with their own regulators and ase carried clipped to the harness at the side of the diver. Their purpose may be to carry either stage, travel, decompression, or bailout gas
    Breathing gas
    Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

     while the back mounted cylinder(s) carry bottom gas. Stage cylinders carry gas to extend bottom time, travel gas is used to reach a depth where bottom gas may be safely used if it is hypoxic at the surface, and decompression gas is gas intended to be used during decompression to accelerate the elimination of inert gases. Bailout gas is an emergency supply intended to to be used to surface if the main gas supply is lost.

  • Side mount cylinders: are sling cylinders mounted at the diver's side which carry bottom gas when the diver does not carry back mount cylinders. They may be used in conjunction with other sling cylinders where necessary.

Closed-circuit

Diving cylinders are used in closed-circuit diving in two roles:
  • As part of the rebreather itself. The rebreather must have at least one source of fresh gas stored in a cylinder; many have two and some have more cylinders. Due to the lower gas consumption of rebreathers, these cylinders typically are smaller than those used for equivalent open-circuit dives. See the main article: rebreather
    Rebreather
    A rebreather is a type of breathing set that provides a breathing gas containing oxygen and recycled exhaled gas. This recycling reduces the volume of breathing gas used, making a rebreather lighter and more compact than an open-circuit breathing set for the same duration in environments where...

    .

  • In a bail out system: rebreather divers often carry one or more redundant gas sources should the rebreather fail:
    • Open-circuit: a simple diving cylinder and regulator. The number of open-circuit bail outs, their capacity and the breathing gases they contain depend on the depth and decompression needs of the dive. So on a deep, technical rebreather dive, the diver will need a bail out "bottom" gas and a bail out "decompression" gas for use. On such a dive, it is the capacity and duration of the bail out that limits the depth and duration of the dive - not the capacity of the rebreather.
    • Closed-circuit: a rebreather containing a diving cylinder and regulator. Using another rebreather as a bail out is possible but uncommon. Although the long duration of rebreathers seems compelling for a bail out, rebreathers are relatively bulky, complex, vulnerable to damage and require more time to start breathing from, than easy-to-use, instantly available, robust and reliable open-circuit equipment.

Breathing gas endurance

A commonly asked question is 'what is the underwater duration of a particular cylinder?'

There are two parts to this problem:

The cylinder's capacity to store gas

Two features of the cylinder determine its gas carrying capacity:
  • working gas pressure : this normally ranges between 200 and 300 bar (2,900.8 and 4,351.1 psi)
  • internal volume : this normally ranges between 3 litres and 18 litres


To calculate the quantity of gas:

Volume of gas at atmospheric pressure = (cylinder volume) x (cylinder pressure) / (atmospheric pressure)


So a 12 litre cylinder at 232 bar would hold almost 2784 litres (98.3 cu ft) of air at atmospheric pressure.

In the US and in many diving resorts you might find aluminum cylinders with an internal capacity of 0.39 cubic feet (11 l) filled to 3000 psi (206.8 bar); Taking air pressure as 14.7 psi, this gives 0.39 x 3000 / 14.7 = 80 ft³ These cylinders would be described by US convention as "80 cubic foot cylinders", (the common "aluminum-80") as the US normally refers to cylinder capacity as free-air equivalent at its working pressure, rather than the internal volume of the cylinder, which is the measure commonly used in metric countries.

Up to 200 bar the ideal gas law
Ideal gas law
The ideal gas law is the equation of state of a hypothetical ideal gas. It is a good approximation to the behavior of many gases under many conditions, although it has several limitations. It was first stated by Émile Clapeyron in 1834 as a combination of Boyle's law and Charles's law...

 remains valid and the relationship between the pressure, size of the cylinder and gas contained in the cylinder is linear; at higher pressures there is proportionally less gas in the cylinder. A 3 litre, 300 bar cylinder can only carry up to 810 litres (28.6 cu ft) of atmospheric pressure gas and not the 900 litres expected from the ideal gas law.

Diver gas consumption

There are three factors at work here:
  • breathing rate or respiratory minute volume (RMV) of the diver. In normal conditions this will be between 10 and 25 litres per minute (L/min) for recreational divers who are not working hard. At times of extreme high work rate, breathing rates can rise to 95 L/min.


In the UK, a working breathing rate of 40 litres per minute is used for commercial diving, whilst a figure of 50 litres per minute is used for emergencies. (The Association of Diving Contractors)
  • time
  • ambient pressure: the depth of the dive determines this. The ambient pressure at the surface is 1 bars (14.5 psi). For every 10 metres (32.8 ft) in salt water the diver descends, the pressure increases by 1 bars (14.5 psi). As a diver goes deeper, the breathing gas is delivered at a pressure equal to ambient water pressure. Thus, it requires twice as much mass of gas to fill the same volume (the diver's lungs) at 10 metres (32.8 ft) as it does at the surface, and three times as much at 20 metres (65.6 ft). If a given cylinder consumed at a constant rate would last a diver one hour at the surface, it would last 30 minutes at 10 metres (32.8 ft), 20 minutes at 20 metres (65.6 ft) and just 15 minutes at 30 metres (98.4 ft).


To calculate the quantity of gas consumed:

gas consumed = breathing rate × time × ambient pressure


Thus, a diver with a breathing rate of 20 L/min will consume at 30 meters (4 bar) the equivalent of 80 L/min at 1 bar (e.g. at the surface). If this diver only had a 10 litre 200 bar cylinder to breathe from, the gas in the cylinder would be exhausted after 2000/80 = 25 minutes.

Keeping this in mind, it is not hard to see why technical divers
Technical diving
Technical diving is a form of scuba diving that exceeds the scope of recreational diving...

 who do long deep dives require multiple cylinders or rebreather
Rebreather
A rebreather is a type of breathing set that provides a breathing gas containing oxygen and recycled exhaled gas. This recycling reduces the volume of breathing gas used, making a rebreather lighter and more compact than an open-circuit breathing set for the same duration in environments where...

s.

Breathing time

For metric users:

Absolute maximum breathing time (BT) can be calculated as
BT = available air / rate of consumption


which, using the ideal gas
Ideal gas
An ideal gas is a theoretical gas composed of a set of randomly-moving, non-interacting point particles. The ideal gas concept is useful because it obeys the ideal gas law, a simplified equation of state, and is amenable to analysis under statistical mechanics.At normal conditions such as...

 law, is
BT = (available cylinder pressure × cylinder volume) / (rate of air consumption at surface) × (ambient pressure)


This may be written as
(1)


with
BT = Breathing Time (in minutes)
CP = Cylinder Pressure (in bars)
CS = Cylinder Size (in liters)
AP = Ambient Pressure (in bars)
BR = Breathing Rate (in liters per minute)


AP is deducted from CP, as the quantity of air represented by AP can in practice not be used for breathing by the diver as she needs it to overcome the pressure of the water (AP) when inhaling.

However, in normal diving usage, a reserve is always factored in. The reserve is a proportion of the cylinder pressure which a diver will not expect to use other than in case of emergency. The reserve may be a quarter or a third of the cylinder pressure or it may be a fixed pressure, common examples are 50 bar and 500 psi. The formula above is then modified to give the usable breathing time as
(2)


where RP is the reserve pressure.

Ambient pressure (AP) is the surrounding water pressure at a given depth and is made up of the sum of the water pressure and the air pressure at the surface. It is calculated as
(3) + atmospheric pressure


with
D = Depth (in meters)
g = Standard gravity
Standard gravity
Standard gravity, or standard acceleration due to free fall, usually denoted by g0 or gn, is the nominal acceleration of an object in a vacuum near the surface of the Earth. It is defined as precisely , or about...

 (in meters per second squared)
ρ = Water Density (in kg per cube meter)


In practical terms, this formula can be approximated by
(4)


For example (using the first formula (1) for absolute maximum breathing time), a diver at a depth of 15 meters in water with an average density of 1020 kg / m³ (typical salt water), who breathes at a rate of 20 liters per minute, using a dive cylinder of 18 liters pressurized at 200 bars, can breathe for a period of 72 minutes before the cylinder and supply line pressure has fallen so low as to prevent her from inhaling. In most open circuit scuba systems this happens quite suddenly, from a normal breath to the next abnormal breath, a breath which typically cannot be fully drawn. (There is never any difficulty exhaling). In such circumstances there remains air under pressure in the cylinder, but the diver is unable to breathe it. Some of it can be breathed if the diver ascends, and even without ascent, in some systems a bit of air from the cylinder is available to inflate BCD devices even after it no longer has pressure enough to actuate the mouthpiece valve.

Using the same conditions and a reserve of 50 bar, the formula (2) for usable breathing time is worked thus:
Ambient pressure = water pressure + atmospheric pressure = 15/10 + 1 = 2.5 bar
Usable air = usable pressure * cylinder capacity = (200-50) * 18 = 2700 liters
Rate of consumption = surface air consumption * ambient pressure = 20 * 2.5 = 50 liters/min
Usable breathing time = 2700 liters / 50 liters/min = 54 min


This would give a dive time of 54 min at 15 m before reaching the reserve of 50 bar.

Reserves

It is strongly recommended that a portion of the usable gas of the cylinder be held aside as a safety reserve. The reserve is designed to provide gas for longer than planned decompression stops or to provide time to resolve underwater emergencies.

The size of the reserve depends upon the risks involved during the dive. A deep or decompression dive warrants a greater reserve than a shallow or a no stop dive. In recreational diving
Recreational diving
Recreational diving or sport diving is a type of diving that uses SCUBA equipment for the purpose of leisure and enjoyment. In some diving circles, the term "recreational diving" is used in contradistinction to "technical diving", a more demanding aspect of the sport which requires greater levels...

 for example, it is recommended that the diver plans to surface with a reserve remaining in the cylinder of 500 psi, 50 bar or 25% of the initial capacity, depending of the teaching of the diver training organisation. This is because recreational divers practicing within "no-decompression" limits can normally make a direct ascent in an emergency. On technical dives where a direct ascent is either impossible (due to overhead obstructions) or dangerous (due to the requirement to make decompression stops), divers plan larger margins of safety using the rule of thirds
Rule of thirds (diving)
In scuba diving, the rule of thirds is a rule of thumb that divers use to plan dives so they do not consume all the breathing gas from the diving cylinder before the end of the dive....

: one third of the gas supply is planned for the outward journey, one third is for the return journey and one third is a safety reserve.

Some training agencies teach the concept of minimum gas and provide a simple calculation that allows a diver to work out an acceptable reserve to get two divers in an emergency to the surface. See DIR diving for more information.

Weight of gas consumed

The loss of the weight of the gas taken from the cylinder makes the cylinder and diver more buoyant. This can be a problem if the diver is unable to remain neutrally buoyant towards the end of the dive because most of the gas has been breathed from the cylinder.

Table showing the buoyancy of diving cylinders in water when empty and full of air.

Assumes 1 litre of air at atmospheric pressure and 10°C weighs 1.25g.











































































































































Cylinder Air Weight on land Buoyancy
Material Volume Pressure Volume Weight Empty Full Empty Full
  (litre) (bar) (litre) (kg) (kg) (kg) (kg) (kg)
Steel 12 200 2400 3.0 16.0 19.0 -1.2 -4.3
15 200 3000 3.8 20.0 23.8 -1.4 -5.2
16 (XS 130) 230 3680 4.7 19.5 23.9 -0.9 -5.3
2x7 200 2800 3.5 19.5 23.0 -2.0 -5.6
8
300 2400 3.0 13.0 16.0 -3.5 -6.5
10
300 3000 3.8 17.0 20.8 -4.0 -7.8
2x4
300 2400 3.0 15.0 18.0 -4.0 -7.0
2x6 300 3600 4.6 21.0 25.6 -5.0 -9.6
Aluminium 9 (AL 63) 203 1826 2.3 12.2 13.5 +1.8 -0.5
11 (AL 80) 203 2247 2.8 14.4 17.2 +1.8 -1.1
13 (AL100) 203 2584 3.2 17.1 20.3 +1.4 -1.7

Filling tanks

Tanks should only be filled with air from diving air compressor
Diving air compressor
A Diving Air Compressor is a gas compressor that can provide breathing air directly to a surface-supplied diver, or fill diving cylinders with high-pressure air pure enough to be used as a breathing gas.thumb|right|Filling a cylinder from the panel...

s or with other breathing gas
Breathing gas
Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

es using gas blending
Gas blending
Gas blending or gas mixing is the filling of diving cylinders with non-air breathing gases such as nitrox, trimix and heliox.Filling cylinders with a mixture of gases has dangers for both the filler and the diver. During filling there is a risk of fire due to use of oxygen and a risk of explosion...

 techniques. Both these services should be provided by reliable suppliers such as dive shops. Breathing industrial compressed gases can be lethal because the high pressure increases the effect of any impurities in them.

Special precautions need to be taken with gases other than air:
  • oxygen in high concentrations is a major cause of fire and rust.
  • oxygen should be very carefully transferred from one tank to another and only ever stored in tanks that are certified and labeled for oxygen use.
  • gas mixtures containing proportions of oxygen other than 21% could be extremely dangerous to divers who are unaware of the proportion of oxygen in them. All cylinders should be labeled with their composition.


Contaminated air at depth can be fatal. Common contaminants are: carbon monoxide
Carbon monoxide
Carbon monoxide , also called carbonous oxide, is a colorless, odorless, and tasteless gas that is slightly lighter than air. It is highly toxic to humans and animals in higher quantities, although it is also produced in normal animal metabolism in low quantities, and is thought to have some normal...

 a by-product of combustion, carbon dioxide
Carbon dioxide
Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

 a product of metabolism, oil and lubricants from the compressor.

Keeping the cylinder slightly pressurized at all times reduces the possibility of contaminating the inside of the cylinder with corrosive agents, such as sea water, or toxic material, such as oils, poisonous gases, fungi or bacteria.

The blast caused by a sudden release of the gas pressure inside a diving cylinder makes them very dangerous if mismanaged. The greatest risk of explosion exists at filling time and comes from thinning of the walls of the pressure vessel due to corrosion. Another cause of failure is damage or corrosion of the threads and neck of the cylinder where the pillar valve is screwed in. Aluminium cylinders have been observed occasionally to fail explosively, fragmenting the cylinder wall. Steel cylinders usually remain mostly intact, and tend to fail at the neck.

Manufacture and testing

Most countries require tanks to be checked on a regular basis, see gas cylinder
Gas cylinder
A gas cylinder is a pressure vessel used to store gases at above atmospheric pressure. High pressure gas cylinders are also called bottles. Although they are sometimes colloquially called "tanks", this is technically incorrect, as a tank is a vessel used to store liquids at ambient pressure and...

. This usually consists of an internal visual inspection and a hydrostatic test
Hydrostatic test
A hydrostatic test is a way in which leaks can be found in pressure vessels such as pipelines and plumbing. The test involves placing water, which is often dyed for visibility, in the pipe or vessel at the required pressure to ensure that it will not leak or be damaged. It is the most common method...

.
  • In the United States
    United States
    The United States of America is a federal constitutional republic comprising fifty states and a federal district...

    , a visual inspection is NOT required by the USA DOT every year though they do require a hydrostatic every five years. The visual inspection requirement is a diving industry standard based on observations made during a review by the National Underwater Accident Data Center.
  • In European Union
    European Union
    The European Union is an economic and political union of 27 independent member states which are located primarily in Europe. The EU traces its origins from the European Coal and Steel Community and the European Economic Community , formed by six countries in 1958...

     countries a visual inspection is required every 2.5 years, and a hydrostatic every five years.
  • In Norway
    Norway
    Norway , officially the Kingdom of Norway, is a Nordic unitary constitutional monarchy whose territory comprises the western portion of the Scandinavian Peninsula, Jan Mayen, and the Arctic archipelago of Svalbard and Bouvet Island. Norway has a total area of and a population of about 4.9 million...

     a hydrostatic (including a visual inspection) is required 3 years after production date, then every 2 years.
  • Legislation in Australia requires that cylinders are hydrostatically tested every twelve months, regardless.
  • In South Africa a hydrostatic test is required every 4 years, and visual inspection every year. Eddy current testing of neck threads must be done according to the manufacturer's recommendations.


A hydrostatic test involves pressurising the cylinder to its test pressure and measuring its volume before and after the test. A permanent increase in volume above the tolerated level means the cylinder fails the test and should be permanently removed from service.

When a cylinder is manufactured, its specification, including Working Pressure, Test Pressure, Data of Manufacture, Capacity and Weight are stamped on the cylinder.

After a cylinder passes the test, the test date, (or the test expiry date in some countries such as Germany
Germany
Germany , officially the Federal Republic of Germany , is a federal parliamentary republic in Europe. The country consists of 16 states while the capital and largest city is Berlin. Germany covers an area of 357,021 km2 and has a largely temperate seasonal climate...

), is punched into the shoulder of the tank for easy verification at fill time. Note: this is a European requirement. There is an international standard for the stamp format

Most compressor operators check these details before filling the cylinder and may refuse to fill non-standard or out-of-test cylinders. Note: this is a European requirement, a requirement of the USA DOT, and a South African requirement.

Safety

Before any cylinder is filled, verification of testing dates and a visual examination for external damage and corrosion are required by law in some jurisdictions, and are prudent even if not legally required at other places.

Before use the user should verify the contents of the cylinder and check the function of the cylinder valve. Pressure and gas mixture are critical information for the diver, and the valve should open freely without sticking or leaks from the spindle seals. Sniffing air bled from a cylinder may also reveal unpleasant surprises better left on land than discovered in the water.

Cylinders should not be left standing unattended unless secured so that they can not fall in reasonable foreseeable circumstances as an impact could damage the cylinder valve mechanism, and cocievably fracture the valve at the neck threads. This is more likely with taper thread valves, and when it happens the energy of the compressed gas is released within a second, and can accelerate the cylinder to speeds which can caues severe injury or damage to the surroundings.

A neatly assembled setup, with regulators, gauges, and delicate computers butterflied inside the BCD, or clipped where they will not be walked on, and stowed under the boat bench or secured to a rack, is the practice of a competent diver.

As the scuba set is a life support system, one should not touch a fellow diver's gear, even to move it, without their knowledge and approval.

Full cylinders should not be exposed to temperatures above 65°C and cylinders should not be filled to pressures greater than the developed pressure appropriate to the certified working pressure of the cylinder except by a test station performing a hydrostatic test.

Cylinders should be clearly labelled with their current contents. A generic "Nitrox" or "Trimix" label will alert the user that the contents may not be air, and must be analysed before use. In some parts of the world a label is required specifically indicating that the contents are air, and in other places a colour code without additional labels indicates by default that the contents are air.

Cases of lateral epicondylitis are also reported from the handling of diving cylinders.

Gas cylinder colour coding and labeling

European Union

In the European Union
European Union
The European Union is an economic and political union of 27 independent member states which are located primarily in Europe. The EU traces its origins from the European Coal and Steel Community and the European Economic Community , formed by six countries in 1958...

 gas cylinders may be colour coded according to EN 1098-3. The "shoulder" is the top of the cylinder close to the pillar valve. For mixed gases, the colours can be either bands or "quarters".
  • Air has either a white (RAL
    RAL (color space system)
    RAL is a color matching system used in Europe. In colloquial speech RAL refers to the RAL CLASSIC system, mainly used for varnish and powder coating.- RAL CLASSIC:...

     9010) top and black (RAL 9005) band on the shoulder, or white (RAL 9010) and black (RAL 9005) "quartered" shoulders.
  • Heliox has either a white (RAL 9010) top and brown (RAL 8008) band on the shoulder, or white (RAL 9010) and brown (RAL 8008) "quartered" shoulders.
  • Nitrox, like Air, has either a white (RAL 9010) top and black (RAL 9005) band on the shoulder, or white (RAL 9010) and black (RAL 9005) "quartered" shoulders.
  • Pure oxygen has a white shoulder (RAL 9010).
  • Pure helium has a brown shoulder (RAL 9008).
  • Trimix has a white, black and brown segmented shoulder.


Note: As of the end of 2006, the quartered parts is obsolete, and new cylinders are now with the band, and the old system is repainted.

In the European Union
European Union
The European Union is an economic and political union of 27 independent member states which are located primarily in Europe. The EU traces its origins from the European Coal and Steel Community and the European Economic Community , formed by six countries in 1958...

 breathing gas cylinders must be labeled with their contents. The label should state the type of breathing gas
Breathing gas
Breathing gas is a mixture of gaseous chemical elements and compounds used for respiration.Air is the most common and only natural breathing gas...

 contained by the cylinder.

South Africa

Scuba cylinders are reqired to comply with the colors and markings specified in SANS 10019:2006.
  • Cylinder colour is Golden yellow with a French grey shoulder.
  • Cylinders containing gases other than air or medical oxygen must have a transparent adhesive label stuck on below the shoulder with the word NITROX or TRIMIX in green and the composition of the gas listed.
  • Cylinders containing medical oxygen must be black with a white shoulder.

Worldwide

In many recreational diving
Recreational diving
Recreational diving or sport diving is a type of diving that uses SCUBA equipment for the purpose of leisure and enjoyment. In some diving circles, the term "recreational diving" is used in contradistinction to "technical diving", a more demanding aspect of the sport which requires greater levels...

 settings where air and nitrox are the widely used gases, nitrox cylinders are colour-coded with a green stripe on yellow bottom. The normal colour of aluminium diving cylinders is their natural silver. Steel diving cylinders are often painted, to reduce corrosion
Corrosion
Corrosion is the disintegration of an engineered material into its constituent atoms due to chemical reactions with its surroundings. In the most common use of the word, this means electrochemical oxidation of metals in reaction with an oxidant such as oxygen...

, mainly yellow or white to increase visibility. In some industrial cylinder identification colour tables, yellow shoulders means chlorine
Chlorine
Chlorine is the chemical element with atomic number 17 and symbol Cl. It is the second lightest halogen, found in the periodic table in group 17. The element forms diatomic molecules under standard conditions, called dichlorine...

 and more generally within Europe it refers to cylinders with Toxic
Toxicity
Toxicity is the degree to which a substance can damage a living or non-living organisms. Toxicity can refer to the effect on a whole organism, such as an animal, bacterium, or plant, as well as the effect on a substructure of the organism, such as a cell or an organ , such as the liver...

 and/or Corrosive contents; but this is of no significance in SCUBA since gas fittings would not be compatible.

Cylinders that are subject to gas blending
Gas blending
Gas blending or gas mixing is the filling of diving cylinders with non-air breathing gases such as nitrox, trimix and heliox.Filling cylinders with a mixture of gases has dangers for both the filler and the diver. During filling there is a risk of fire due to use of oxygen and a risk of explosion...

 with pure oxygen
Oxygen
Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...

also need an "oxygen service certificate" label indicating they have been prepared for use in an oxygen-rich environment.
The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
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