Campro engine
Encyclopedia
The Campro engine is the first automotive engine
Engine
An engine or motor is a machine designed to convert energy into useful mechanical motion. Heat engines, including internal combustion engines and external combustion engines burn a fuel to create heat which is then used to create motion...

 ever developed together with Lotus
Lotus Cars
Lotus Cars is a British manufacturer of sports and racing cars based at the former site of RAF Hethel, a World War II airfield in Norfolk. The company designs and builds race and production automobiles of light weight and fine handling characteristics...

 by the Malaysian carmaker, Proton. The name Campro is short for Cam Profiling. This engine powers the Proton Gen-2
Proton Gen-2
Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

, Proton Satria Neo, Proton Waja Campro
Proton Waja
The Proton Waja is a saloon car designed in-house by Malaysian automotive company, Proton, first released in August 2000. The Waja is the first Malaysian-designed car. The name Waja, which means "the king", meaning it is the "king" of all of the previous models. The name was chosen partly to...

, Proton Persona
Proton Persona
The Proton Persona is a compact car introduced by Proton in 2007 for the same model year. Being an in-house design by Azlan Othman, the Persona replaced the saloon variant of the successful Proton Wira, whose export name is not confused with this model's same name, as Proton's compact car.It is...

, Proton Saga
Proton Saga
- Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

 and Proton Exora
Proton Exora
The Proton Exora is a compact MPV vehicle produced by Malaysian car manufacturer Proton and launched on 15 April 2009. It is a new model from Proton based on a new chassis. The development of this MPV started from scratch and it is the first Malaysian-designed MPV...

 . The Campro engine is aimed to show Proton's ability to make their own engines that produce good power output and meet newer emission standards. The engine prototype was first unveiled on 6 October 2000 at the Lotus factory in UK before being debuted in the 2004 Proton Gen-2.

All Campro engines incorporate drive-by-wire technology (specifically electronic throttle control
Electronic throttle control
Electronic throttle control is an automobile technology which severs the mechanical link between the accelerator pedal and the throttle. Most automobiles already use a throttle position sensor to provide input to traction control, antilock brakes, fuel injection, and other systems, but use a...

) for better response, eliminating the need for friction-generating mechanical linkages and cables.

Basic DOHC engine

The basic Campro engine coded as S4PH is a basic DOHC 16-valve 1.6 L engine that produces 110 bhp @ 6,000 rpm of power and 148 N·m (109.2 ft·lbf) of torque
Torque
Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

. This is the engine that powers the Proton Gen-2. The S4PH engine can be fitted with Cam Profile Switching (CPS) and Variable Inlet Manifold (VIM) technology. Besides this 1.6 Litre engine, Proton has produced the 1.3 Litre version of the Campro engine.

Een though the S4PH engine seems to be quite powerful at higher revs, its performance is reportedly sluggish at lower revs and this is proven by driving the Gen-2 uphill where drivers who drive the manual transmission version have to shift a lot between 2nd gear and 3rd gear. This is due to its torque dip in the crucial 2,000 ~ 3,000 rpm operating range, where the torque actually decreases before picking up back to the maximum torque at 4,000 rpm. This torque characteristic can be clearly seen in manufacturer published engine performance curves.

Another engine option for the basic DOHC engine is a 1.3L engine coded as S4PE. The S4PE engine produces 94 bhp (70 kW) @ 6,000 rpm and the torque of 120 N·m (88.5 ft·lbf) @ 4,000 rpm, which is more powerful than the other 1.3L rivals, even with variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

 technology, it also (like its bigger brother) displays a torque dip at typical engine speeds of 2,000 to 3,000 rpm.

The bore x stroke dimensions for both engines are as follows:-
  • S4PH (1.6L): 76 x 88 mm, resulting the displacement of 1598 cc.
  • S4PE (1.3L): 76 x 73.4 mm, resulting the displacement of 1332 cc.


Applications:
  • 2004 - 2008 Proton Gen-2
    Proton Gen-2
    Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

  • 2006 - 2008 Proton Waja
    Proton Waja
    The Proton Waja is a saloon car designed in-house by Malaysian automotive company, Proton, first released in August 2000. The Waja is the first Malaysian-designed car. The name Waja, which means "the king", meaning it is the "king" of all of the previous models. The name was chosen partly to...

  • 2006–present Proton Satria Neo
    Proton Satria
    The Proton Satria was a hatchback produced by Proton. Production started in 1995 for the first generation and ended in 2005. The new Satria Replacement Model , known as Proton Satria Neo was launched on 16 June 2006...

     (Lite & M-Line)
  • 2007 - 2008 Proton Persona
    Proton Persona
    The Proton Persona is a compact car introduced by Proton in 2007 for the same model year. Being an in-house design by Azlan Othman, the Persona replaced the saloon variant of the successful Proton Wira, whose export name is not confused with this model's same name, as Proton's compact car.It is...


Campro CPS and VIM engine

The Campro CPS engine uses a variable valve lift system (Cam Profile Switching system) and a variable length intake manifold
Variable Length Intake Manifold
In internal combustion engines, a variable length intake manifold , or variable intake manifold is an automobile internal combustion engine manifold technology...

 (VIM; not to be confused with the stand-alone IAFM used in the 2008 Proton Saga
Proton Saga
- Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

) to boost maximum power and improve the CPS engine's torque curve over the standard DOHC Campro engine.

The engine's Variable-length Intake Manifold (VIM) switches between a long intake manifold at low engine speeds and a short intake manifold at higher engine speeds. Proton is using a longer intake manifold to achieve slower air flow; as they found this promotes better mixing with fuel. The short intake manifold allows more air in faster. This is beneficial at high RPMs.

The Cam Profile Switching (CPS) system uses a trilobite camshaft to switch between two different cam profiles. One cam profile provides low valve lift, while the other cam profile has a high valve lift. The low valve lift cam profile is used at low to mid engine speeds to maintain idling quality and reduce emissions, while the high lift cam profile is used when the engine is spinning at mid to high engine speeds improve peak horsepower and torque. Unlike the other similar variable valve timing
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

 systems such as the Honda
Honda
is a Japanese public multinational corporation primarily known as a manufacturer of automobiles and motorcycles.Honda has been the world's largest motorcycle manufacturer since 1959, as well as the world's largest manufacturer of internal combustion engines measured by volume, producing more than...

 VTEC
VTEC
VTEC is a valvetrain system developed by Honda to improve the volumetric efficiency of a four-stroke internal combustion engine. The VTEC system uses two camshaft profiles and electronically selects between the profiles. It was invented by Honda R&D engineer Ikuo Kajitani, and was the first system...

, the Toyota VVT-i
VVT-i
VVT-i, or Variable Valve Timing with intelligence, is an automobile variable valve timing technology developed by Toyota, similar in performance to the BMW's VANOS. The Toyota VVT-i system replaces the Toyota VVT offered starting in 24 December 1991 on the 5-valve per cylinder 4A-GE engine. The...

 and the Mitsubishi
Mitsubishi Motors
is a multinational automaker headquartered in Minato, Tokyo. In 2009 it was the fifth-largest Japan-based automaker and the 17th-largest in the world measured by production...

 MIVEC
MIVEC
MIVEC is the brand name of a variable valve timing engine technology developed by Mitsubishi Motors...

 which use rocker arm
Rocker arm
Generally referred to within the internal combustion engine of automotive, marine, motorcycle and reciprocating aviation engines, the rocker arm is a reciprocating lever that conveys radial movement from the cam lobe into linear movement at the poppet valve to open it...

 locking pins to change the valve timing, the CPS system uses direct-acting tappet
Tappet
A tappet is the noise made by a worn cam follower, however the term is widely used to represent the cam follower itself. In mechanical engineering it is a projection which imparts a linear motion to some other component within an assembly...

s with locking pins to change the valve timing and lift profile.

VIM switches from the long to short runner at 4,800 rpm, while the CPS system switches over at 3,800 rpm (4,400 rpm in the Proton Satria Neo CPS
Proton Satria
The Proton Satria was a hatchback produced by Proton. Production started in 1995 for the first generation and ended in 2005. The new Satria Replacement Model , known as Proton Satria Neo was launched on 16 June 2006...

). The result is 125 bhp at 6,500 rpm and 150 N·m (110.6 ft·lbf) of torque at 4,500 rpm compared to the non-CPS Campro’s 110 bhp at 6,000 rpm and 148 N·m (109.2 ft·lbf) of torque at 4,000 rpm. Proton claims that there is better response and torque at low engine speeds of between 2000 - 2500 rpm.

The new CPS engine first made its debut in the facelifted Proton GEN2 launched in Thailand, and made its first Malaysian debut in the Proton Waja Campro 1.6 Premium (CPS).

Applications:-
  • 2008 Proton Gen-2
    Proton Gen-2
    Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

     (H-line)
  • 2008 Proton Waja
    Proton Waja
    The Proton Waja is a saloon car designed in-house by Malaysian automotive company, Proton, first released in August 2000. The Waja is the first Malaysian-designed car. The name Waja, which means "the king", meaning it is the "king" of all of the previous models. The name was chosen partly to...

  • 2009 Proton Satria Neo (H-Line)
  • 2009 Proton Exora
    Proton Exora
    The Proton Exora is a compact MPV vehicle produced by Malaysian car manufacturer Proton and launched on 15 April 2009. It is a new model from Proton based on a new chassis. The development of this MPV started from scratch and it is the first Malaysian-designed MPV...

  • 2010 Proton Gen-2
    Proton Gen-2
    Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

     Facelift (M-Line)

Campro IAFM engine

The Campro IAFM (Intake Air-Fuel Module) is essentially a basic DOHC Campro engine equipped with a variable-length intake manifold, developed under a joint fast track programme which began in April 2005 by EPMB, Bosch and Proton. However, the IAFM differs from the VIM (Variable Inlet Manifold) for the Campro CPS engine in terms as follows:-
  1. The IAFM is a stand-alone module that can be fitted with a basic DOHC Campro engine whereas the VIM needs to work in conjunction with the CPS system in a Campro CPS engine.
  2. The IAFM is operated by the engine vacuum while the VIM uses an ECU
    Engine control unit
    An engine control unit is a type of electronic control unit that determines the amount of fuel, ignition timing and other parameters an internal combustion engine needs to keep running...

    -controlled solenoid.


The Intake Air-Fuel Module for the Proton Campro engine debuted in the second-generation Proton Saga
Proton Saga
- Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

, which was launched on 18 January 2008. It was first made known to the public in October 2006, when it was still in its advanced tooling stages.

With the IAFM, the 1.3L engine used in the Proton Saga now produces 98 bhp @ 6,500 rpm. The maximum torque is slightly reduced to 113.2 N·m (83.5 ft·lbf); however, the engine has broader torque range and the noticeable torque dip in the basic DOHC Campro engine has been eliminated. The official brochure is only published with the familiar 94 bhp @ 6,000 rpm power and 120 N-m @ 4,000 rpm torque for consistency with other 1.3L Proton models.

Meanwhile, the output of the 1.6L version of the IAFM engine which debuted in the 2008 Proton Gen-2
Proton Gen-2
Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

 M-Line produces 110 bhp @ 6,500 rpm of power and 148 N·m (109.2 ft·lbf) of torque
Torque
Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

, and the torque dip around 2,500-3,500 rpm has been eliminated.

The second-generation Campro IAFM engine, known as IAFM+ engine, was debuted in the 2011 Proton Saga
Proton Saga
- Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

 FLX. The new IAFM+ engine is tweaked to be paired with the new CVT gearbox
Continuously variable transmission
A continuously variable transmission is a transmission that can change steplessly through an infinite number of effective gear ratios between maximum and minimum values. This contrasts with other mechanical transmissions that offer a fixed number of gear ratios...

 by Punch Powertrain that requires the maximum operating engine speed to be reduced from the previous 6,500 rpm in the first-generation IAFM engine to only 6,000 rpm. As a result, the 1.3L IAFM+ engine produces 94 bhp @ 5,750 rpm of horsepower and 120 N·m (88.5 ft·lbf) of torque, while the 1.6L engine produces 108 bhp @ 5,750 rpm of horsepower and 150 N·m (110.6 ft·lbf) of torque. The combination of the new Campro IAFM+ engine with the CVT gearbox results 4% and 10% reduction on fuel consumption for urban and highway driving respectively.

Applications:-
  • 2008 Proton Saga
    Proton Saga
    - Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

  • 2008 Proton Gen-2
    Proton Gen-2
    Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

     (M-line)
  • 2008 Proton Persona
    Proton Persona
    The Proton Persona is a compact car introduced by Proton in 2007 for the same model year. Being an in-house design by Azlan Othman, the Persona replaced the saloon variant of the successful Proton Wira, whose export name is not confused with this model's same name, as Proton's compact car.It is...

     FL

Hybrid Campro engine

In March 2007, Proton and Lotus have announced their concept model of a Proton Gen-2
Proton Gen-2
Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

 powered by a hybrid powerplant that uses the Campro engine. The concept model was revealed during the 2007 Geneva Motor Show from 8 ~ 18 March 2007.

The hybrid powerplant system, which is known as EVE system (Efficient, Viable, Environmental) will be using the same S4PH engine as the one that powers the present gasoline version of the Gen-2, combined together with a 30 kW, 144V electric motor. The main purpose of the hybrid powerplant system is to provide a hybrid system that can be retrofitted to existing models, retaining the same powerplant and also eliminates the need to develop a completely different platform, like the Honda Civic Hybrid
Honda Civic Hybrid
The Civic hybrid, based on the seventh generation Civic, was first introduced to the Japanese market in December 2001. Honda claimed it was the most fuel efficient 5-passenger gasoline-powered production vehicle in the world at the time. It was introduced to the U.S. in spring 2002 as a 2003 model...

. Unlike the IMA (Integrated Motor Assist
Integrated Motor Assist
Integrated Motor Assist is Honda's hybrid car technology, introduced in 1999 on the Insight.It is a specific implementation of a parallel hybrid. It uses an electric motor mounted between the internal combustion engine and transmission to act as a starter motor, engine balancer, and assist...

) technology in the Civic Hybrid which uses a bulky Ni-MH battery pack, the EVE Hybrid system will use a Li-ion battery pack inside the engine bay.

The EVE Hybrid System will have 3 key technologies:-
  1. "Micro-hybrid" start-stop system - An integrated starter-alternator system is installed to switch off the engine automatically when the engine stops, for example at the traffic light. The engine will automatically restart when the gas pedal is depressed.
  2. Full parallel hybrid technology - Combines the existing S4PH engine with a 30 kW, 144V electric motor
    Electric motor
    An electric motor converts electrical energy into mechanical energy.Most electric motors operate through the interaction of magnetic fields and current-carrying conductors to generate force...

    , resulting in higher power (141 bhp combined), higher torque (233 N-m combined), lower emission (up to 22% carbon dioxide
    Carbon dioxide
    Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

     reduction) and better fuel economy (up to 4.6 L/100 km). The system also includes regenerative braking system.
  3. Continuously Variable Transmission
    Continuously variable transmission
    A continuously variable transmission is a transmission that can change steplessly through an infinite number of effective gear ratios between maximum and minimum values. This contrasts with other mechanical transmissions that offer a fixed number of gear ratios...

     (CVT)
    - The CVT system provides an infinite number of gear ratios for better efficiency.


The combined power and torque for the powerplant system are as follows:-
  • Max power (gasoline engine only): 110 bhp @ 6,000 rpm
  • Max torque (gasoline engine only): 148 N·m (109.2 ft·lbf) @ 4,000 rpm
  • Max power (combined): 141 bhp @ 5,500 rpm
  • Max torque (combined): 233 N·m (171.9 ft·lbf) @ 1,500 rpm (limited to 180 N-m continuous)


Proton will start commercializing their upcoming hybrid vehicles equipped with the EVE Hybrid System within 2010-2011.

Turbocharged Campro engine

On 13 December 2008, Proton Managing Director Datuk Syed Zainal Abidin revealed that Proton is developing a turbocharged
Turbocharger
A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

 version of the 1.6 L Campro engine to be introduced within 2010-2011. The engine is developed as a response to the new market trend of having small displacement engine but forced-aspirated
Forced induction
Forced induction is the process of compressing air on the intake of an internal combustion engine . A forced induction engine uses a gas compressor to increase the pressure, temperature and density of the air...

 to produce the power output equivalent to a larger motor, a similar concept as the TSI twincharger
Twincharger
Twincharger refers to a compound forced induction system used on some piston-type internal combustion engines. It is a combination of an exhaust-driven turbocharger and an engine-driven supercharger, each mitigating the weaknesses of the other...

 technology in the Volkswagen Golf Mk5
Volkswagen Golf Mk5
The fifth generation Volkswagen Golf Mk5 , built on the Volkswagen Group A5 platform was unveiled at the Frankfurt Motor Show in October 2003 and went on sale in Europe one month later. To commemorate this, Wolfsburg was renamed "Golfsburg" for a week. It reached North American markets in June...

. There were no details on whether the turbocharged Campro engine will be equipped with the CPS variable valve lift
Variable valve timing
In internal combustion engines, variable valve timing , also known as Variable valve actuation , is a generalized term used to describe any mechanism or method that can alter the shape or timing of a valve lift event within an internal combustion engine...

 technology or not, but the output of the engine is estimated to be about 138 bhp and 205 N·m (151.2 ft·lbf) of torque.
The new incoming turbocharged Campro engine is Exora turbocharged 1.6 which expect to launch in coming Nov 2011 and Persona R
in early/middle next year which are using turbocharged engine also.

Future plans

Currently, Proton is planning to develop a new engine known as the code name "Family Y engine" with option of displacement between 1.2l, 1.5l, and 1.8l all in the variant of either natural aspirated or in force induction type. The existing Campro engines which are limited to 1.3L and 1.6L engine options only will be EOL (End of Life) soon. In addition, Proton is also planning to produce the diesel
Diesel engine
A diesel engine is an internal combustion engine that uses the heat of compression to initiate ignition to burn the fuel, which is injected into the combustion chamber...

 version of the Campro engines.

See also

  • Proton Gen-2
    Proton Gen-2
    Sometime after the launch of the standard Gen-2, comes the special edition. It is fitted with a full body-kit, leather seats and lightweight sport rims. Handling is slightly better with the broader tires fitted and it is more aerodynamic...

  • Proton Satria
    Proton Satria
    The Proton Satria was a hatchback produced by Proton. Production started in 1995 for the first generation and ended in 2005. The new Satria Replacement Model , known as Proton Satria Neo was launched on 16 June 2006...

     Neo
  • Proton Persona
    Proton Persona
    The Proton Persona is a compact car introduced by Proton in 2007 for the same model year. Being an in-house design by Azlan Othman, the Persona replaced the saloon variant of the successful Proton Wira, whose export name is not confused with this model's same name, as Proton's compact car.It is...

  • Proton Saga
    Proton Saga
    - Saga :The Proton Saga was launched in September 1985 by Malaysia's then Prime Minister, Mahathir bin Mohamad. Before the production of Proton Saga, a contest was held to choose the name of the first national car, and the name Saga was chosen from the winner of the contest, Ismail Jaafar, a...

  • Proton Exora
    Proton Exora
    The Proton Exora is a compact MPV vehicle produced by Malaysian car manufacturer Proton and launched on 15 April 2009. It is a new model from Proton based on a new chassis. The development of this MPV started from scratch and it is the first Malaysian-designed MPV...

  • Proton
    Proton (company)
    Proton is a Malaysian automobile manufacturer headquartered in Subang Jaya and Shah Alam, Selangor, Malaysia, with a manufacturing plant in Tanjung Malim, Perak. Founded in 1983, it was Malaysia's only carmaker until the establishment of its competitor and arch-rival, Perodua, in 1993...

  • List of Proton car models

External links

The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
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