Jigsaw (power tool)
Encyclopedia
A jigsaw is a tool used for cutting arbitrary curve
Curve
In mathematics, a curve is, generally speaking, an object similar to a line but which is not required to be straight...

s, such as stencil
Stencil
A stencil is a thin sheet of material, such as paper, plastic, or metal, with letters or a design cut from it, used to produce the letters or design on an underlying surface by applying pigment through the cut-out holes in the material. The key advantage of a stencil is that it can be reused to...

ed designs or other custom shapes, into a piece of wood
Wood
Wood is a hard, fibrous tissue found in many trees. It has been used for hundreds of thousands of years for both fuel and as a construction material. It is an organic material, a natural composite of cellulose fibers embedded in a matrix of lignin which resists compression...

, metal
Metal
A metal , is an element, compound, or alloy that is a good conductor of both electricity and heat. Metals are usually malleable and shiny, that is they reflect most of incident light...

, or other material. It can be used in a more art
Art
Art is the product or process of deliberately arranging items in a way that influences and affects one or more of the senses, emotions, and intellect....

istic fashion than other saws, which typically cut in straight lines only. In this way, it is similar to the rasp
Rasp
A rasp is a tool used for shaping wood or other material. It consists of a point or the tip, then a long steel bar or the belly, then the heel or bottom, then the tang. The tang is joined to a handle, usually made of plastic or wood. The bar has sharp teeth...

 and the chisel
Chisel
A chisel is a tool with a characteristically shaped cutting edge of blade on its end, for carving or cutting a hard material such as wood, stone, or metal. The handle and blade of some types of chisel are made of metal or wood with a sharp edge in it.In use, the chisel is forced into the material...

. Although a jigsaw can be used to cut arbitrary patterns, making a straight cut freehand is difficult even with a guide.

Traditional jigsaws are hand saw
Hand saw
In woodworking and carpentry, hand saws, also known as "panel saws", "fish saws", are used to cut pieces of wood into different shapes. This is usually done in order to join the pieces together and create a wooden object. They usually operate by having a series of sharp points of some substance...

s, consisting of a handle attached to a small, thin blade. The first jigsaw puzzle
Jigsaw puzzle
A jigsaw puzzle is a tiling puzzle that requires the assembly of numerous small, often oddly shaped, interlocking and tessellating pieces.Each piece usually has a small part of a picture on it; when complete, a jigsaw puzzle produces a complete picture...

s were made using this kind of unpowered saw. More modern jigsaws are power tool
Power tool
A power tool is a tool that is actuated by an additional power source and mechanism other than the solely manual labour used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used...

s, made up of an electric motor
Electric motor
An electric motor converts electrical energy into mechanical energy.Most electric motors operate through the interaction of magnetic fields and current-carrying conductors to generate force...

 and a reciprocating saw
Reciprocating saw
A reciprocating saw is a type of saw in which the cutting action is achieved through a push and pull reciprocating motion of the blade.The term reciprocating saw is commonly assigned to a type of saw used in construction and demolition work...

 blade
Blade
A blade is that portion of a tool, weapon, or machine with a cutting edge and/or a pointed tip that is designed to cut and/or puncture, stab, slash, chop, slice, thrust, or scrape animate or inanimate surfaces or materials...

.

A jigsaw with a bevel function on the sole plate allows cutting angles of typically up to 45 degrees relative to the normal vertical stroke for cutting miter joint
Miter joint
A miter joint , sometimes shortened to miter, is a joint made by bevelling each of two parts to be joined, usually at a 45° angle, to form a corner, usually a 90° angle...

s.

In the past, what are now usually called scroll saw
Scroll saw
A scroll saw is a small electric or pedal-operated saw that is useful for cutting intricate curves in cases where a jigsaw or coping saw is not appropriate. It is capable of creating curves with edges...

s were often referred to as jigsaws.

A Jigsaw may also be referred to, by some manufacturers, as a "bayonet saw".

History

The first powered jigsaw was created in 1946 when Albert Kaufmann, an engineer
Engineer
An engineer is a professional practitioner of engineering, concerned with applying scientific knowledge, mathematics and ingenuity to develop solutions for technical problems. Engineers design materials, structures, machines and systems while considering the limitations imposed by practicality,...

 of Scintilla AG company in Solothurn
Solothurn
The city of Solothurn is the capital of the Canton of Solothurn in Switzerland. The city also comprises the only municipality of the district of the same name.-Pre-roman settlement:...

, Switzerland
Switzerland
Switzerland name of one of the Swiss cantons. ; ; ; or ), in its full name the Swiss Confederation , is a federal republic consisting of 26 cantons, with Bern as the seat of the federal authorities. The country is situated in Western Europe,Or Central Europe depending on the definition....

, replaced the needle on his wife's sewing machine
Sewing machine
A sewing machine is a textile machine used to stitch fabric, cards and other material together with thread. Sewing machines were invented during the first Industrial Revolution to decrease the amount of manual sewing work performed in clothing companies...

 with a saw blade. In 1947, after development of Kaufmann's invention, Scintilla started producing jigsaws under name "Lesto jigsaw". In 1954 Scintilla was acquired by Bosch
Robert Bosch GmbH
Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

and in 1964 the name "Lesto" was replaced with Bosch. In 1966 Bosch added the pendulum action to the blade movement and in 1989 it added the tool-less blade replacement device.

Blades

There are 2 main types of blade fitting in use. The older type uses a screw to hold the blade; the newer type slots in.

A wide variety of blade types are used, including:
  • various numbers of TPI (Teeth Per Inch)
  • blade edge for cutting soft materials
  • cranked blades to overcome the setback of the blade and allow flush cutting
  • thin blades to allow tighter curves to be cut
  • push stroke cutting blades to avoid damage to the top surface. These are problematic to use

Controllability

Control is an issue with jigsaws. The blades are small, weak and entirely unsupported at the lower end. Good cut control requires the presence of blade rollers, which keep the blade aligned just above the sole plate. Heavy cast sole plate saws are somewhat better than pressed steel for sawing line control too. To guide a jigsaw on curved cut, it must be steered (turned) and not forced to move sideways. The usage of sharp blades is important also to get high quality cuts.

External links

The source of this article is wikipedia, the free encyclopedia.  The text of this article is licensed under the GFDL.
 
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