Edison Portland Cement Company
Encyclopedia
The Edison Portland Cement Company was a venture by Thomas Edison
Thomas Edison
Thomas Alva Edison was an American inventor and businessman. He developed many devices that greatly influenced life around the world, including the phonograph, the motion picture camera, and a long-lasting, practical electric light bulb. In addition, he created the world’s first industrial...

 that helped to improve the Portland cement
Portland cement
Portland cement is the most common type of cement in general use around the world because it is a basic ingredient of concrete, mortar, stucco and most non-specialty grout...

 industry. Edison was developing an iron ore milling process and discovered a market in the sale of waste sand to cement manufacturers. He decided to set up his own cement company, founding it in New Village, New Jersey
New Jersey
New Jersey is a state in the Northeastern and Middle Atlantic regions of the United States. , its population was 8,791,894. It is bordered on the north and east by the state of New York, on the southeast and south by the Atlantic Ocean, on the west by Pennsylvania and on the southwest by Delaware...

 in 1899, and went on to supply the concrete for the construction of the Yankee Stadium in 1922.

Beginnings

In 1881 Edison formed the Edison Ore-Milling Company
Edison Ore-Milling Company
The Edison Ore-Milling Company was a venture by Thomas Edison that began in 1881. Edison introduced some significant technological developments to the iron ore milling industry but the company ultimately proved to be unprofitable...

, and tried for many years to make that business a success. The demand was not there though and despite the new technological innovations that Edison brought to the industry the company could not compete with the operations in the Midwest. Despite continual investment, with Edison even selling the shares in General Electric
General Electric
General Electric Company , or GE, is an American multinational conglomerate corporation incorporated in Schenectady, New York and headquartered in Fairfield, Connecticut, United States...

, the company suffered huge losses. Eventually the ore-crushing technology was sold off to other mine owners.

The manufacturing process used by the Edison Ore-Milling Company produced a large quantity of waste sand
Sand
Sand is a naturally occurring granular material composed of finely divided rock and mineral particles.The composition of sand is highly variable, depending on the local rock sources and conditions, but the most common constituent of sand in inland continental settings and non-tropical coastal...

 which he would sell on to cement manufacturers. The properties of the fine sand were particularly suitable for concrete, leading to a harder, more durable product. In 1899, Edison decided to join the cement business, reusing some of the technology he had developed for ore-milling.

Early developments

Edison made significant improvements to the production process of cement. His mill in the valley of the Delaware River
Delaware River
The Delaware River is a major river on the Atlantic coast of the United States.A Dutch expedition led by Henry Hudson in 1609 first mapped the river. The river was christened the South River in the New Netherland colony that followed, in contrast to the North River, as the Hudson River was then...

 in New Jersey featured the first long, rotating kiln
Kiln
A kiln is a thermally insulated chamber, or oven, in which a controlled temperature regime is produced. Uses include the hardening, burning or drying of materials...

s in the world. While the standard length was between 60 and 80 feet, Edison's kilns were up to 150 feet. To improve his financial stability he licensed the kilns to other manufacturers, but this helped his competitors to improve their production. Eventually the industry became saturated and Edison's business was not particularly profitable.

Concrete housing

Somewhat ahead of his time Edison believed that concrete would have a wide range of applications, but in the early 20th century its production was not sufficiently economical. He envisioned a future with concrete houses filled with concrete furniture, refrigerators, and pianos. While none of these items were made Edison did create concrete phonograph
Phonograph
The phonograph record player, or gramophone is a device introduced in 1877 that has had continued common use for reproducing sound recordings, although when first developed, the phonograph was used to both record and reproduce sounds...

 cabinets. Edison investigated the use of formwork
Formwork
Formwork is the term given to either temporary or permanent molds into which concrete or similar materials are poured. In the context of concrete construction, the falsework supports the shuttering moulds.-Formwork and concrete form types:...

 molds
Molding (process)
Molding or moulding is the process of manufacturing by shaping pliable raw material using a rigid frame or model called a pattern....

 that could repeatedly be used to create concrete houses, experimenting in 1910 by casting a garage and a gardener's cottage at his mansion in New Jersey. He decided to donate the patents to qualified builders rather than retain them himself, generating significant publicity in the process.

Philanthropist Henry Phipps, Jr. saw the potential of these affordable houses and considered them to be the solution to New York's housing shortage. He had already invested $1 million into affordable housing projects by setting up Phipps Houses, an organisation that continues to this day. Phipps declared his intention to build an entire city for working class families using the concrete casting technique but Edison was never able to provide the plans.

One of the main difficulties facing the project was its complexity. Each house would be constructed using a mold that comprised 2,300 pieces, and the cost to a builder purchasing the molds was excessive. Nonetheless, some houses were built when investor Charles Ingersoll financed Frank Lambie's plans. Lambie constructed several concrete houses in Union, New Jersey, where they are currently still in use.

Yankee Stadium

The Edison Portland Cement Company was barely surviving financially until a new contract was won in 1922. Production began on the original Yankee Stadium on May 5, 1922 and was completed in just 284 working days. Built in The Bronx
The Bronx
The Bronx is the northernmost of the five boroughs of New York City. It is also known as Bronx County, the last of the 62 counties of New York State to be incorporated...

, New York City
New York City
New York is the most populous city in the United States and the center of the New York Metropolitan Area, one of the most populous metropolitan areas in the world. New York exerts a significant impact upon global commerce, finance, media, art, fashion, research, technology, education, and...

, New York
New York
New York is a state in the Northeastern region of the United States. It is the nation's third most populous state. New York is bordered by New Jersey and Pennsylvania to the south, and by Connecticut, Massachusetts and Vermont to the east...

, the stadium was home to the New York Yankees
New York Yankees
The New York Yankees are a professional baseball team based in the The Bronx, New York. They compete in Major League Baseball in the American League's East Division...

 until 2008
2008 New York Yankees season
The 2008 New York Yankees season was the 106th season for the New York Yankees franchise. The Yankees hosted the 2008 All-Star Game at Yankee Stadium on Tuesday July 15, 2008. It was the 83rd and last season at Yankee Stadium prior to the team's move to a new ballpark just north of the current...

. During the course of the construction 45,000 barrels of cement, 30,000 cubic yards of gravel, and 15,000 cubic yards of sand were mixed by 500 men who produced 35,000 cubic yards of concrete. When the building underwent renovations from 1973 the walls were left untouched because Edison's concrete mix was seen to be hard and durable enough to remain intact.

The stadium was closed for several years of renovations from 1973, reopening in 1976. From then it remained in use until 2008; the new Yankee Stadium
Yankee Stadium
Yankee Stadium was a stadium located in The Bronx in New York City, New York. It was the home ballpark of the New York Yankees from 1923 to 1973 and from 1976 to 2008. The stadium hosted 6,581 Yankees regular season home games during its 85-year history. It was also the former home of the New York...

 opened the following April
2009 New York Yankees season
The 2009 New York Yankees season was the 107th season for the New York Yankees franchise. The Yankees opened their new Yankee Stadium on April 3, 2009, when they hosted an exhibition game against the Chicago Cubs...

. It was demolished in 2010.

Bankruptcy

The company only lasted a few years after the construction of the Yankee Stadium, falling victim to the Great Depression
Great Depression
The Great Depression was a severe worldwide economic depression in the decade preceding World War II. The timing of the Great Depression varied across nations, but in most countries it started in about 1929 and lasted until the late 1930s or early 1940s...

.

External links

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