Hamilton Castner
Encyclopedia
Hamilton Young Castner was an American industrial chemist
Chemist
A chemist is a scientist trained in the study of chemistry. Chemists study the composition of matter and its properties such as density and acidity. Chemists carefully describe the properties they study in terms of quantities, with detail on the level of molecules and their component atoms...

.

Biography

He was born in Brooklyn
Brooklyn
Brooklyn is the most populous of New York City's five boroughs, with nearly 2.6 million residents, and the second-largest in area. Since 1896, Brooklyn has had the same boundaries as Kings County, which is now the most populous county in New York State and the second-most densely populated...

, New York
New York
New York is a state in the Northeastern region of the United States. It is the nation's third most populous state. New York is bordered by New Jersey and Pennsylvania to the south, and by Connecticut, Massachusetts and Vermont to the east...

 and educated at the Brooklyn Polytechnic Institute
Polytechnic University of New York
The Polytechnic Institute of New York University, often referred to as Polytechnic Institute of NYU, NYU Polytechnic, or NYU-Poly, is the engineering and applied sciences affiliate of New York University...

, then at the Columbia University School of Mines
Fu Foundation School of Engineering and Applied Science
The Fu Foundation School of Engineering and Applied Science is a school of Columbia University which awards Bachelor of Science, Master of Science, Master of Financial Engineering, Doctor of Philosophy, Doctor of Science, Doctor of Engineering degrees in engineering, applied physics and applied...

. He left without a degree and in 1879 joined his brother, E. B. Castner, as a consulting chemist. He left this business around 1884 and worked to devise a process for manufacturing aluminium
Aluminium
Aluminium or aluminum is a silvery white member of the boron group of chemical elements. It has the symbol Al, and its atomic number is 13. It is not soluble in water under normal circumstances....

 by reducing aluminium chloride
Aluminium chloride
Aluminium chloride is the main compound of aluminium and chlorine. It is white, but samples are often contaminated with iron trichloride, giving it a yellow colour. The solid has a low melting and boiling point. It is mainly produced and consumed in the production of aluminium metal, but large...

 with sodium
Sodium
Sodium is a chemical element with the symbol Na and atomic number 11. It is a soft, silvery-white, highly reactive metal and is a member of the alkali metals; its only stable isotope is 23Na. It is an abundant element that exists in numerous minerals, most commonly as sodium chloride...

. Sodium was relatively expensive at that time and Castner devised a process of producing it by the reduction of caustic soda with carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

, a much cheaper process. He failed to interest American industrialists and travelled to England in 1886.

In 1887 his process helped to lead to the formation of the Aluminium Company in England which produced aluminium of high purity. However in 1889 it was rendered obsolete by a much cheaper electrochemical
Electrochemistry
Electrochemistry is a branch of chemistry that studies chemical reactions which take place in a solution at the interface of an electron conductor and an ionic conductor , and which involve electron transfer between the electrode and the electrolyte or species in solution.If a chemical reaction is...

 process. Castner's only asset then was his cheap sodium and he worked to develop uses for this, including the manufacture of sodium peroxide
Sodium peroxide
Sodium peroxide is the inorganic compound with the formula Na2O2. This solid is the product when sodium is burned with oxygen. It is a strong base and a potent oxidizing agent. It exists in several hydrates and peroxyhydrates including Na2O2·2H2O2·4H2O, Na2O2·2H2O, Na2O2·2H2O2, and...

, a bleach
Bleach
Bleach refers to a number of chemicals that remove color, whiten, or disinfect, often via oxidation. Common chemical bleaches include household chlorine bleach , lye, oxygen bleach , and bleaching powder...

ing agent, and sodium cyanide
Sodium cyanide
Sodium cyanide is an inorganic compound with the formula NaCN. This highly toxic colorless salt is used mainly in gold mining but has other niche applications...

 which was used in the gold mining
Gold mining
Gold mining is the removal of gold from the ground. There are several techniques and processes by which gold may be extracted from the earth.-History:...

 industry.

In 1890 Castner devised a new method for producing very pure caustic soda by the electrolysis of brine
Brine
Brine is water, saturated or nearly saturated with salt .Brine is used to preserve vegetables, fruit, fish, and meat, in a process known as brining . Brine is also commonly used to age Halloumi and Feta cheeses, or for pickling foodstuffs, as a means of preserving them...

 in a rocking cell containing mercury
Mercury (element)
Mercury is a chemical element with the symbol Hg and atomic number 80. It is also known as quicksilver or hydrargyrum...

. This process also produced the useful by-products, chlorine
Chlorine
Chlorine is the chemical element with atomic number 17 and symbol Cl. It is the second lightest halogen, found in the periodic table in group 17. The element forms diatomic molecules under standard conditions, called dichlorine...

 and hydrogen
Hydrogen
Hydrogen is the chemical element with atomic number 1. It is represented by the symbol H. With an average atomic weight of , hydrogen is the lightest and most abundant chemical element, constituting roughly 75% of the Universe's chemical elemental mass. Stars in the main sequence are mainly...

. When Castner came to patent
Patent
A patent is a form of intellectual property. It consists of a set of exclusive rights granted by a sovereign state to an inventor or their assignee for a limited period of time in exchange for the public disclosure of an invention....

 his process he found that a similar patent had been lodged by Karl Kellner in Germany and that this had been made over to the Solvay Company in Belgium. In order to avoid litigation, Castner's Aluminium Company combined with the Solvay Company
Solvay (company)
Solvay S.A. is a Belgian chemical company with its head office in Ixelles, Brussels, Belgium. It was founded in 1863 by Ernest Solvay to produce sodium carbonate by the solvay process. Since then the company has diversified to two major sectors of activity: chemicals and plastics...

 to form the Castner-Kellner Alkali Company and they built a large works in Runcorn
Runcorn
Runcorn is an industrial town and cargo port within the borough of Halton in the ceremonial county of Cheshire, England. In 2009, its population was estimated to be 61,500. The town is on the southern bank of the River Mersey where the estuary narrows to form Runcorn Gap. Directly to the north...

, Cheshire
Cheshire
Cheshire is a ceremonial county in North West England. Cheshire's county town is the city of Chester, although its largest town is Warrington. Other major towns include Widnes, Congleton, Crewe, Ellesmere Port, Runcorn, Macclesfield, Winsford, Northwich, and Wilmslow...

. The Castner-Kellner process
Castner-Kellner process
The Castner–Kellner process is a method of electrolysis on an aqueous alkali chloride solution to produce the corresponding alkali hydroxide, invented by American Hamilton Castner and Austrian Karl Kellner in the 1890s....

 is still in operation in Runcorn today.

Castner suffered from tuberculosis
Tuberculosis
Tuberculosis, MTB, or TB is a common, and in many cases lethal, infectious disease caused by various strains of mycobacteria, usually Mycobacterium tuberculosis. Tuberculosis usually attacks the lungs but can also affect other parts of the body...

 and died, unmarried, in 1899 in Saranac Lake
Saranac Lake, New York
Saranac Lake is a village located in the state of New York, United States. As of the 2010 census, the population was 5,406. The village is named after Upper, Middle, and Lower Saranac Lakes, which are nearby....

, Franklin county
Franklin County, New York
Franklin County is a county located in the U.S. state of New York. As of the 2010 census, the population was 51,599. It is named in honor of American Founding Father Benjamin Franklin...

, New York state.
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