MRAP (armored vehicle)
Encyclopedia
A Mine Resistant Ambush Protected (MRAP; ) is a family of armored fighting vehicles design led by the United States Marine Corps
United States Marine Corps
The United States Marine Corps is a branch of the United States Armed Forces responsible for providing power projection from the sea, using the mobility of the United States Navy to deliver combined-arms task forces rapidly. It is one of seven uniformed services of the United States...

 in use by the United States Army, Navy, Air Force, and Special Operations Forces with the goal of surviving IED
Improvised explosive device
An improvised explosive device , also known as a roadside bomb, is a homemade bomb constructed and deployed in ways other than in conventional military action...

 attacks and ambush
Ambush
An ambush is a long-established military tactic, in which the aggressors take advantage of concealment and the element of surprise to attack an unsuspecting enemy from concealed positions, such as among dense underbrush or behind hilltops...

es - prompted by US deaths in Iraq. The first developments in armored vehicles designed specifically to counter the land mine
Land mine
A land mine is usually a weight-triggered explosive device which is intended to damage a target—either human or inanimate—by means of a blast and/or fragment impact....

 threat took place during the 1972-1980 Rhodesian Bush War
Rhodesian Bush War
The Rhodesian Bush War – also known as the Second Chimurenga or the Zimbabwe War of Liberation – was a civil war which took place between July 1964 and December 1979 in the unrecognised country of Rhodesia...

 and the technology was subsequently matured in South Africa
South Africa
The Republic of South Africa is a country in southern Africa. Located at the southern tip of Africa, it is divided into nine provinces, with of coastline on the Atlantic and Indian oceans...

.

General information

There is no common MRAP vehicle design; there are several vendors, each with a competing entry. Originally Brig. General Michael Brogan, and now Brig. General Frank Kelley, Commander, United States Marine Corps
United States Marine Corps
The United States Marine Corps is a branch of the United States Armed Forces responsible for providing power projection from the sea, using the mobility of the United States Navy to deliver combined-arms task forces rapidly. It is one of seven uniformed services of the United States...

 Systems Command, is in charge of the Marine MRAP program. Mr. Kevin Fahey, U.S. Army Program Executive Officer
Program Executive Officer
A Program Executive Officer, or PEO, is one of a few key individuals in the United States military acquisition process. As can be seen from the examples below, a Program Executive Officer may be responsible for a specific program , or for an entire portfolio of similar programs A Program Executive...

 for Command Support and Combat Service Support, manages the Army MRAP program. The Marine Corps had planned to replace all Humvees in combat zones with MRAP vehicles, although this appears to have changed. As armored vehicles are considered an "urgent need" in Afghanistan, this program is primarily funded under an "emergency war budget". On 8 May 2007, Secretary of Defense
United States Secretary of Defense
The Secretary of Defense is the head and chief executive officer of the Department of Defense of the United States of America. This position corresponds to what is generally known as a Defense Minister in other countries...

 Robert Gates
Robert Gates
Dr. Robert Michael Gates is a retired civil servant and university president who served as the 22nd United States Secretary of Defense from 2006 to 2011. Prior to this, Gates served for 26 years in the Central Intelligence Agency and the National Security Council, and under President George H. W....

 stated that the acquisition of MRAPs are the Department of Defense
United States Department of Defense
The United States Department of Defense is the U.S...

's highest priority, so for fiscal year 2007 US$
United States dollar
The United States dollar , also referred to as the American dollar, is the official currency of the United States of America. It is divided into 100 smaller units called cents or pennies....

1.1 billion is earmarked for MRAP . Gates decided to ramp up MRAP orders after the Marines reported in 2004 that no troops had died in more than 300 IED attacks on Cougars As of May 6, 2008 eight soldiers had been reported killed in the thousands of MRAPs in Iraq, according to news service Knight Ridder
Knight Ridder
Knight Ridder was an American media company, specializing in newspaper and Internet publishing. Until it was bought by The McClatchy Company on June 27, 2006, it was the second-largest newspaper publisher in the United States, with 32 daily newspapers sold.- History :The corporate ancestors of...

.

In June 2008, USA Today
USA Today
USA Today is a national American daily newspaper published by the Gannett Company. It was founded by Al Neuharth. The newspaper vies with The Wall Street Journal for the position of having the widest circulation of any newspaper in the United States, something it previously held since 2003...

 reported that roadside bomb attacks and fatalities were down almost 90% partially due to MRAPs. "They've taken hits, many, many hits that would have killed soldiers and Marines in uparmored Humvees," according to Adm. Michael Mullen, chairman of the Joint Chiefs of Staff
Joint Chiefs of Staff
The Joint Chiefs of Staff is a body of senior uniformed leaders in the United States Department of Defense who advise the Secretary of Defense, the Homeland Security Council, the National Security Council and the President on military matters...

. Maj. General Rick Lynch, who commanded a division in Baghdad, told USA Today the 14-ton MRAPs have forced insurgents to build bigger, more sophisticated bombs to knock out the vehicles. Those bombs take more time and resources to build and set up, which gives U.S. forces a better chance of catching the insurgents in the act and stopping them. The Taliban is also focusing their efforts away from anti-material IEDs and more toward smaller anti-personnel bombs meant to maim soldiers on patrol.

This program is very similar to the US Army's Medium Mine Protected Vehicle
Medium Mine Protected Vehicle
The Medium Mine Protected Vehicle is a class of armored vehicles currently being procured by the US Army, similar to the MRAP program, which is currently being pursued by the US Army as well as the US Marine Corps...

 program.

Design

MRAP vehicles usually have "V" shaped hulls
V-hull
The V-hull is a type of vehicle armor design used on wheeled armored personnel carriers , infantry mobility vehicles and infantry fighting vehicles...

 to deflect away any explosive forces originating below the vehicle, thereby protecting the vehicle and its passenger compartment. Typically these explosions are from land mine
Land mine
A land mine is usually a weight-triggered explosive device which is intended to damage a target—either human or inanimate—by means of a blast and/or fragment impact....

s, but they can also be IEDs
Improvised explosive device
An improvised explosive device , also known as a roadside bomb, is a homemade bomb constructed and deployed in ways other than in conventional military action...

. This design dates to the 1970s when it was first introduced in 1978 with the South Africa
South Africa
The Republic of South Africa is a country in southern Africa. Located at the southern tip of Africa, it is divided into nine provinces, with of coastline on the Atlantic and Indian oceans...

n Buffel
Buffel
The Buffel is a mine-protected APC used by the South African Army during the South African Border War. The Buffel was also used as an armoured fighting vehicle and proved itself in this role...

 (Buffalo) armored personnel carrier
Armoured personnel carrier
An armoured personnel carrier is an armoured fighting vehicle designed to transport infantry to the battlefield.APCs are usually armed with only a machine gun although variants carry recoilless rifles, anti-tank guided missiles , or mortars...

 (APC). However, the TSG/FPI Cougar (designed by a British-led US team in 2004 for a USMC requirement) became the springboard from which the MRAP program was launched.

Multiple contracts have been placed by the United States for this type of vehicle in response to the situation in the Iraq War. By issuing contracts to several companies, the Marine Corps hopes to accelerate the rate of production, in order to expedite the delivery of vehicles to deployed forces. However, there are only two steel mill
Steel mill
A steel mill or steelworks is an industrial plant for the manufacture of steel.Steel is an alloy of iron and carbon. It is produced in a two-stage process. First, iron ore is reduced or smelted with coke and limestone in a blast furnace, producing molten iron which is either cast into pig iron or...

s in the United States, Oregon Steel Mills, Inc. and International Steel Group
International Steel Group
International Steel Group was a steel company headquartered in Cleveland, Ohio. In 2004 it was ranked #426 on the Fortune 500. It was created after the turn around fund, WL Ross & Co. LLC, purchased LTV Steel in February 2002...

, qualified to produce armored steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

 for the Defense Department, which has been in negotiations to ensure enough steel is available to keep pace with production. The concept is to replace Humvee type vehicles with a more robust, survivable vehicle when on patrol "outside the wire."

Designs were submitted by the following companies.
  • Armor Holdings (acquired by BAE Systems
    BAE Systems
    BAE Systems plc is a British multinational defence, security and aerospace company headquartered in London, United Kingdom, that has global interests, particularly in North America through its subsidiary BAE Systems Inc. BAE is among the world's largest military contractors; in 2009 it was the...

     on 31 July 2007)
  • BAE Systems
    BAE Systems
    BAE Systems plc is a British multinational defence, security and aerospace company headquartered in London, United Kingdom, that has global interests, particularly in North America through its subsidiary BAE Systems Inc. BAE is among the world's largest military contractors; in 2009 it was the...

  • Force Protection Inc
    Force Protection Inc
    Force Protection, Inc. is a manufacturer of ballistic- and blast-protected vehicles which have been used in Iraq, Afghanistan, Kosovo and other hot spots around the world.-Company:...

     (FPI)
  • General Dynamics Land Systems
    General Dynamics Land Systems
    In February 1982 Chrysler announced the sale of Chrysler Defense, its profitable defense subsidiary to General Dynamics for US$348.5 million. The sale was completed in March 1982 for the revised figure of US$336.1 million. General Dynamics renamed the division General Dynamics Land Systems. In 2003...

     (GDLS)
  • General Purpose Vehicles (GPV)
  • Navistar International Military Group (IMG)
  • Oshkosh Truck
    Oshkosh Truck
    Oshkosh Corporation , formerly Oshkosh Truck, designs and builds specialty trucks and truck bodies and access equipment. Based in Oshkosh, Wisconsin, the company employs 12,300 people around the world...

  • Protected Vehicles Incorporated (PVI)
  • Textron
    Textron
    Textron is a conglomerate that includes Bell Helicopter, E-Z-GO, Cessna Aircraft Company, and Greenlee, among others. It was founded by Royal Little in 1923 as the Special Yarns Company, and is headquartered at the Textron Tower in Providence, Rhode Island, United States.With total revenues of...

     Marine and Land Systems
    Cadillac Gage
    Textron Marine & Land Systems is an American military contractor that manufactures armored vehicles, turrets, advanced marine craft, surface effects ships, and other weapon systems...



Although early orders were placed with many of the contenders (see below), as of 18 October 2007, only IMG, FPI, and BAE remain in the competition for additional orders.

MRAP program

Just in 2007, US Military has ordered the production of about 10,000 MRAPs at a cost of over US$500,000 each, and planned to order more MRAPs.

Partial list of orders under the MRAP program:
  • On 2007-01-30, FPI received an order for 2 Cougar H and 2 Cougar HE vehicles for testing and evaluation by the USMC for the MRAP program.
  • On 2007-02-14, the Marine Corps Systems Command
    Marine Corps Systems Command
    Marine Corps Systems Command is located at MCB Quantico.-Mission:Serve as the Commandant's principal agent for acquisition and sustainment of systems and equipment used by the operating forces to accomplish their warfighting mission....

     placed a US$67.4 million delivery order for 65 Category I Cougar H, and 60 Category II Cougar HE vehicles, as well as a US$55.4 million delivery order 15 Category I BAE RG-33 vehicles, and 75 Category II BAE RG-33L vehicles, built in York, Pennsylvania
    York, Pennsylvania
    York, known as the White Rose City , is a city located in York County, Pennsylvania, United States which is in the South Central region of the state. The population within the city limits was 43,718 at the 2010 census, which was a 7.0% increase from the 2000 count of 40,862...

    .
  • On 2007-04-24, the Marine Corps Systems Command placed a USD $481.4 million order with Force Protection for 300 Category 1 Cougar H vehicles and 700 Category II Cougar HEs.
  • On 2007-05-31, the Marine Corps Systems Command ordered 1200 Category 1 International MaxxPros at a cost of $623M.
  • On 2007-06-01, FPI received an order for 14 Category III Buffalo vehicles from the Marine Corps Systems Command. The contract is worth an approximate US$11.9 million and is scheduled for completion by spring 2008.
  • On 2007-06-19, the Navy
    United States Navy
    The United States Navy is the naval warfare service branch of the United States Armed Forces and one of the seven uniformed services of the United States. The U.S. Navy is the largest in the world; its battle fleet tonnage is greater than that of the next 13 largest navies combined. The U.S...

     placed an order on behalf of the Marine Corps
    United States Marine Corps
    The United States Marine Corps is a branch of the United States Armed Forces responsible for providing power projection from the sea, using the mobility of the United States Navy to deliver combined-arms task forces rapidly. It is one of seven uniformed services of the United States...

     and Army
    United States Army
    The United States Army is the main branch of the United States Armed Forces responsible for land-based military operations. It is the largest and oldest established branch of the U.S. military, and is one of seven U.S. uniformed services...

     for 395 Category 1, 60 Category 2 Force Protection Cougars at a cost of US$221 million, and for 16 Category 2 International MaxxPro XLs for the sum of US$8 million.
  • On 2007-06-28, amended 2007-07-16, BAE Systems received a US$235.8 million order for 16 RG-33 Category I patrol vehicles, 239 RG-33L Category II vehicles, 170 RG-33 Cat I variants for the United States Special Operations Command
    United States Special Operations Command
    The United States Special Operations Command is the Unified Combatant Command charged with overseeing the various Special Operations Commands of the Army, Air Force, Navy and Marine Corps of the United States Armed Forces. The command is part of the Department of Defense...

    , out of their total allotment of 333 vehicles, and 16 RG-33L Category II Ambulance
    Ambulance
    An ambulance is a vehicle for transportation of sick or injured people to, from or between places of treatment for an illness or injury, and in some instances will also provide out of hospital medical care to the patient...

     variants, which are the first vehicles in the competition specifically listed for the ambulance role.
  • On 2007-07-13, Stewart & Stevenson
    Stewart & Stevenson
    Stewart & Stevenson, a privately held company based in Houston, Texas, designs, manufactures and provides specialized equipment and aftermarket parts and service for the oil and gas and other industries...

     (Armor Holdings) received an order for 1,154 Category I and 16 Category II MRAP vehicles from the Marine Corps Systems Command. The vehicles are for delivery by February 2008 and the order is worth US$518.5 million.
  • On 2007-07-20, IMG received an additional order for 755 Cat I MaxxPro MRAP vehicles.
  • On 2007-08-06, General Dynamics Land Systems Canada received an order for 600 MRAP Cat II RG-31 vehicles. The contract is worth $338.7 million USD. Manufacturing will be done by the Demmer Corporation of Lansing, MI, in addition to BAE OMC of Benoni, South Africa. Deliveries will be completed by March, 2008.
  • On 2007-08-10, the Marine Corps Systems Command placed a USD $69.8m order with Force Protection for 25 Category 1 Cougar H vehicles and 100 Category II Cougar HEs.
  • On 2007-10-18, the Pentagon placed additional orders for one thousand Category I vehicles from IMG ($509M), 533 Category I and 247 Category II vehicles from Force Protection ($377M), and 399 standard Category II, 112 ambulance configured Category II RG-33L vehicles ($278M) from BAE Systems. BAE also received a separate $44M order for 89 RG33 Mod 5 (Category I) vehicles, for the US Special Operations Command. GDLS and Armor Holdings were informed that they will receive no further orders in the MRAP program.
  • On 2007-12-18, the US military placed its final orders of 2007. These went to Navistar for 1,500 Category I MaxxPros ($1.12B), BAE for 600 Category II vehicles ($645M), Armor Holdings (though BAE) for 668 Category II vehicles ($458M), and Force Protection for 178 Category I and 180 Category II Cougars ($378M).
  • On 2008-03-14, the US military placed its first orders of 2008. 1024 Category II Caiman's were ordered from BAE ($481.8M), 743 Category I MaxxPros were ordered from Navistar ($410.7M), and special command vehicles and ambulances were ordered from BAE ($234M).
  • On 2008-07-17, the US Marine Corps System Command placed an order with General Dynamics Land Systems Canada for 773 RG31 Category I MRAPs ($552M) for delivery by April 2009.


2008 Information
  • On 2008-01-02, Navistar Defense produced the 1,000th International MaxxPro Mine Resistant Ambush Protected (MRAP) vehicle.


2009 Information

Oshkosh Corp., Oshkosh, Wis., is being awarded a $1,064,463,100 firm-fixed-priced delivery order under previously awarded firm-fixed-price contract W56HZV-09-D-0111 to exercise an option for 1,700 Mine Resistant Ambush Protected (MRAP) All Terrain Vehicles. The Navy contract value is $1,064,463,100. A similar Army contract for 1,700 Mine Resistant Ambush Protected (MRAP) All Terrain Vehicles
is valued at a further $1,063,700,000.

Parallel programs

Orders of vehicles associated with the MRAP program:
  • On 2007-06-19 the US Army ordered an additional 44 BAE RG-31 Mk 5
    RG-31
    The RG-31 Nyala is a 4×4 multi-purpose mine-protected armoured personnel carrier  manufactured in South Africa by Land Systems OMC, a division of BAE Systems. It is based on the Mamba APC of TFM Industries...

     vehicles and an additional 369 M1117 ASVs.

Categories

The MRAP class is separated into three categories which describe the vehicle's weight class and size.

Category 1 (MRAP-MRUV)

The Mine Resistant Utility Vehicle (MRUV) is smaller and lighter, designed for urban operations.
Category 1 MRAP vehicles ordered or currently in service:
  • BAE Caiman 4x4 - 2,800 ordered.
  • BAE OMC RG-31
    RG-31
    The RG-31 Nyala is a 4×4 multi-purpose mine-protected armoured personnel carrier  manufactured in South Africa by Land Systems OMC, a division of BAE Systems. It is based on the Mamba APC of TFM Industries...

  • BAE RG-33
    RG-33
    The RG-33 is a mine-resistant light armored vehicle initially designed by BAE Systems Land Systems South Africa a South African subsidiary of BAE Systems. BAE Systems in the US extensively modified it with additional protection, new power train and suspension systems. It was built in a number of...

     4x4
  • Force Protection Cougar H 4x4
    Cougar (vehicle)
    The Cougar is an armored fighting vehicle designed to be resistant to anti-vehicle mines and improvised munitions.It is a family of armored vehicles produced by Force Protection Inc, which manufactures ballistic and mine-protected vehicles. The automotives are integrated by Spartan Motors...

     - 1,560 vehicles ordered.
  • International MaxxPro
    International MaxxPro
    The International MaxxPro MRAP is an armored fighting vehicle designed by American company Navistar International's subsidiary Navistar Defense along with the Israeli Plasan Sasa, who designed and manufactures the vehicle's armor...

     - 5,250 vehicles ordered.
  • Textron M1117 Guardian - Removed from competition. As of May 18, 2007, has been notified by the USMC that they will not be receiving any additional orders as part of the MRAP program.
  • Protected Vehicles Inc./Oshkosh Truck Alpha - Although 100 vehicles were initially ordered, Oshkosh was notified by the Marine Corps on June 29, 2007 that it would receive no further orders for the PVI Alpha due to "concern regarding overall vehicle survivability" and other fundamental design deficiencies of an automotive and ergonomic nature, adding that remediation "would require significant redesign".

Category 2 (MRAP-JERRV)

The Joint Explosive Ordnance Disposal (EOD) Rapid Response Vehicle (JERRV)
JERRVs
Joint EOD Rapid Response Vehicles or Joint Engineering Rapid Response Vehicles are vehicles that United States Joint Service Engineers and Explosive Ordnance Disposal units use in war zones, such as Iraq.-EOD application:...

 is designed for missions including convoy
Convoy
A convoy is a group of vehicles, typically motor vehicles or ships, traveling together for mutual support and protection. Often, a convoy is organized with armed defensive support, though it may also be used in a non-military sense, for example when driving through remote areas.-Age of Sail:Naval...

 lead, troop transport, ambulance
Ambulance
An ambulance is a vehicle for transportation of sick or injured people to, from or between places of treatment for an illness or injury, and in some instances will also provide out of hospital medical care to the patient...

, explosive ordnance disposal and combat engineering
Combat engineering
A combat engineer, also called pioneer or sapper in many armies, is a soldier who performs a variety of construction and demolition tasks under combat conditions...

.

Category 2 MRAP vehicles ordered or currently in service:
  • Force Protection Cougar HE 6x6
    Cougar (vehicle)
    The Cougar is an armored fighting vehicle designed to be resistant to anti-vehicle mines and improvised munitions.It is a family of armored vehicles produced by Force Protection Inc, which manufactures ballistic and mine-protected vehicles. The automotives are integrated by Spartan Motors...

     - 950 vehicles ordered.
  • BAE RG-33L 6x6
    RG-33
    The RG-33 is a mine-resistant light armored vehicle initially designed by BAE Systems Land Systems South Africa a South African subsidiary of BAE Systems. BAE Systems in the US extensively modified it with additional protection, new power train and suspension systems. It was built in a number of...

  • GDLS RG-31E
    RG-31
    The RG-31 Nyala is a 4×4 multi-purpose mine-protected armoured personnel carrier  manufactured in South Africa by Land Systems OMC, a division of BAE Systems. It is based on the Mamba APC of TFM Industries...

     - 600 vehicles ordered.
  • Oshkosh Truck/Thales Australia Bushmaster IMV
    Bushmaster IMV
    The Bushmaster Protected Mobility Vehicle or Infantry Mobility Vehicle is an Australian-built wheeled armoured vehicle. It was originally designed by Irish company Timoney Technology Ltd under a licence agreement with Perry Engineering in Adelaide; that licence was sold, with permission granted by...

     - Has been removed from the competition as of 2007-08-07. According to a Thales press release, "The Thales Bushmaster vehicle offer for the US MRAP Phase 1 Program was not selected due to an evolving requirement, not due to a lack of marketing or lobbying effort…. Thales and Oshkosh remain confident of future potential sales of Bushmaster under ongoing Phases of MRAP in the US."
  • Protected Vehicles Inc Golan
    Golan Armored Vehicle
    The Golan Wheeled Armored Vehicle is a prototype Israeli infantry fighting vehicle made by the Israeli Rafael Advanced Defense Systems jointly with the American Protected Vehicles Incorporated...

     - 60 vehicles initially ordered, then when the Golan was eliminated from the competition all vehicles were discarded by the Marines.
  • International MaxxPro XL
    International MaxxPro
    The International MaxxPro MRAP is an armored fighting vehicle designed by American company Navistar International's subsidiary Navistar Defense along with the Israeli Plasan Sasa, who designed and manufactures the vehicle's armor...

     - 16 vehicles ordered.
  • BAE Caiman 6x6 - 16 vehicles ordered.

Category 3

  • Force Protection Buffalo MRV
    Buffalo (mine protected vehicle)
    The Buffalo mine protected vehicle is a wheeled armored vehicle built by Force Protection Inc. It was designed based on the successful South African Casspir mine-protected vehicle. While the Casspir is a four wheeled vehicle, the Buffalo has six wheels. Buffalo is also fitted with a large...

  • Dedicated mine/IED clearing function.
  • Seating to carry 6 personnel.

Criticism

The deployment of MRAP vehicles has not been without criticisms. The most common are concerns about the high cost ($17.6 billion program), potential logistical difficulties due to high fuel consumption and varied designs, a greater disconnection between troops and the local population due to their massive size and menacing look (conflicting with current counter-insurgency (COIN)
Counter-insurgency
A counter-insurgency or counterinsurgency involves actions taken by the recognized government of a nation to contain or quell an insurgency taken up against it...

 strategy), and what US Military will do with them following a US withdrawal from the current conflict in Iraq since they are expensive to transport and operate (some speculate they may be sold or donated to Iraq, or put in storage in America.) MRAP funding has pulled money away from other tactical vehicle programs, most noticeably the Humvee replacement, the Joint Light Tactical Vehicle
Joint Light Tactical Vehicle
The Joint Light Tactical Vehicle is a U.S. Army, USSOCOM, and U.S. Marine Corps program to replace the current Humvee with a family of more survivable vehicles and greater payload...

, which has been delayed by two years.

According to Army Times
Army Times
Army Times is a weekly newspaper serving active, reserve, guard and retired United States Army personnel and their families, providing news, information and analysis as well as community and lifestyle features, educational supplements, and resource guides.Army Times is published by the Gannett...

, some troops openly wonder about the design of some versions of the MRAP. Some examples are: why the rear seats face inward and not outward in such a way they could fire their weapons through ports, which some versions lack. The height and steepness of the dropdown stairs at the rear of the some versions can make getting out of the vehicle dangerous. Troops riding in the rear can hit their head on the ceiling from bouncing up and down in rough terrain. Medics told the Army Times that a soldier broke his neck after bouncing his head off the overhead, and another is said to have seriously damaged his skull after slamming into a protruding bolt in the overhead while wearing a soft cover.

The MRAP has been well received in the field, however, where soldiers are grateful for a vehicle designed around their needs and would much rather be hit by an IED in an MRAP than a Humvee.

Rollovers and Electric Shock

A June 13 report by the Marine Corps Center for Lessons Learned indicated concerns about MRAP vehicles rolling over in combat zones. The V-shaped hulls of the MRAP give it a higher center of gravity and the weight of the MRAP can cause the poorly built or maintained roads in rural Iraq or Afghanistan to collapse. Of the 66 MRAP accidents between November 7, 2007 and June 8, 2008, almost 40 were due to rollovers caused by bad roads, weak bridges, or driver error. In many of the rollovers troops were injured, and in two separate incidents five soldiers have been killed by rolling over into a canal and getting trapped under water. The report said 75% of all rollovers occurred in rural areas often when the road is above grade and a ditch or canal full of water is next to it. The same report raised concerns associated with MRAP vehicles snagging on low hanging powerlines in Iraq or its antennas getting close enough to create an electric arc, which may lead to electrocution of passengers. The person located in the gunner's hatch is at the highest risk.

Effectiveness

The MRAP may not be effective against Explosively Formed Penetrator
Explosively Formed Penetrator
An explosively formed penetrator , also known as an explosively formed projectile, a self-forging warhead, or a self-forging fragment, is a special type of shaped charge designed to penetrate armour effectively at standoff distances...

s (EFP), which use an explosive charge to propel a specially shaped metal plate at high velocity while simultaneously deforming it into an armor-piercing projectile. Use of EFPs more than doubled in 2006 and is expected to continue to increase.
In 2007, 11 percent of all roadside bomb fatalities were due to EFPs. However, the Marines estimate that the use of the MRAP could reduce the casualties in Iraq due to IED attacks by as much as 80 percent. The alleged MRAP weakness is being addressed by the next generation MRAP II. As an interim solution, the military is currently installing a variant of the Humvee's IED defeating Frag Kit 6
Frag kit 6
Frag Kit 6 is a vehicular armor upgrade kit developed by the U.S. Army Research Laboratory to defeat explosively formed projectiles , a type of improvised explosive device . It is designed to be added on armored vehicles such as the MRAP and unarmored Humvee...

 armor, which adds significant weight, as well as width to the already large and heavy vehicle. In July 2008 the US Military reported the number of EFP attacks had dropped by 70 percent.

On 2008-01-19 a 3rd Infantry Division U.S. Army soldier operating as the exposed turret
Gun turret
A gun turret is a weapon mount that protects the crew or mechanism of a projectile-firing weapon and at the same time lets the weapon be aimed and fired in many directions.The turret is also a rotating weapon platform...

 gunner, was killed in a Navistar MaxxPro MRAP vehicle by an ANFO
ANFO
ANFO is a widely used bulk industrial explosive mixture. It consists of 94 percent porous prilled ammonium nitrate , that acts as the oxidizing agent and absorbent for the fuel — six percent Number 2 Fuel Oil...

 IED estimated at 600 lbs. It is unknown whether the gunner was killed by the explosion or by the vehicle when it rolled over after the blast. However, the vehicle’s v-hull was not compromised. The crew compartment also appeared to be uncompromised in the attack, and the three other crew members who were all inside the vehicle survived; one with a shattered left foot, a broken nose and several broken teeth; one with a fractured foot; and the third unhurt. Although this was reported as the first MRAP combat death, later reports clarified that several soldiers had been killed by IEDs in RG-31s and by EFPs in Buffalos before this incident.

Logistics

Several criticisms of the MRAP program have been its lack of a common design, which presents a wartime logistical challenge, and the relatively few number of units which have been delivered to Iraq and Afghanistan, despite large orders. However, some analysts see the diversity of MRAP vehicles as an advantage. Other criticisms include the vehicle's weight and size, which severely limit its mobility off main roads, in urban areas, and over bridges. 72 percent of the world's bridges cannot hold the MRAP. Its heft also restricts several of the vehicles from being transported by C-130 cargo aircraft or the amphibious ships that carry Marine equipment and supplies. Although three MRAP vehicles (or five Oshkosh M-ATV's) will fit in a C-17 aircraft
C-17 Globemaster III
The Boeing C-17 Globemaster III is a large military transport aircraft. Developed for the United States Air Force from the 1980s to the early 1990s by McDonnell Douglas, the C-17 is used for rapid strategic airlift of troops and cargo to main operating bases or forward operating bases throughout...

, airlifting is extremely expensive at $150,000 per vehicle, estimated by the U.S. Transportation Command. In an effort to rush more vehicles to the theater, the U.S. Air Force even contracted several Ukrainian Antonov
Antonov
Antonov, or Antonov Aeronautical Scientist/Technical Complex , formerly the Antonov Design Bureau, is a Ukrainian aircraft manufacturing and services company with particular expertise in the field of very large aircraft construction. Antonov ASTC is a state-owned commercial company...

 An-124 heavy cargo aircraft, which became a familiar sight in the skies above cities such as Charleston, South Carolina
Charleston, South Carolina
Charleston is the second largest city in the U.S. state of South Carolina. It was made the county seat of Charleston County in 1901 when Charleston County was founded. The city's original name was Charles Towne in 1670, and it moved to its present location from a location on the west bank of the...

 where some MRAPs are produced. For comparison, sealifting costs around $13,000 per vehicle, but takes between three and four weeks for the vehicle to arrive in theater. In December 2007, the Marine Corps reduced its request from 3700 vehicles to 2300. The Army is also reassessing its MRAP requirements in Iraq.
In January 2010, 400 were flown in to Afghanistan, increasing to 500 a month in February, but the goal of 1,000 a month is delayed because of difficulty in distribution and training.

MRAP II

On July 31, 2007, the Marine Corps Systems Command launched an MRAP II pre-solicitation, to develop a new vehicle that offers a higher level of protection than the current MRAP vehicles, particularly from advanced threats such as explosively formed penetrator
Explosively Formed Penetrator
An explosively formed penetrator , also known as an explosively formed projectile, a self-forging warhead, or a self-forging fragment, is a special type of shaped charge designed to penetrate armour effectively at standoff distances...

s. While the Frag Kit 6
Frag kit 6
Frag Kit 6 is a vehicular armor upgrade kit developed by the U.S. Army Research Laboratory to defeat explosively formed projectiles , a type of improvised explosive device . It is designed to be added on armored vehicles such as the MRAP and unarmored Humvee...

 was designed to meet the threat of EFPs, the MRAP II competition's purpose was to find a vehicle that didn't need the upgrade kit. The U.S. Army Research laboratory worked to ensure the technologies used in Frag Kit 6 would be available to MRAP II designers.

In addition, the new solicitation was designed to provide the Joint Program Management Office with a greater flexibility to increase production capability and provide vehicles with enhanced protection and performance to meet future near-term requirements. Full text of the solicitation can be found.

The initial testing at the Aberdeen Proving Grounds served to disqualify vehicles that didn’t meet requirements. Competitors who did not receive MRAP-II orders include Force Dynamics
Force Protection Inc
Force Protection, Inc. is a manufacturer of ballistic- and blast-protected vehicles which have been used in Iraq, Afghanistan, Kosovo and other hot spots around the world.-Company:...

 (reinforced Cougar
Cougar (vehicle)
The Cougar is an armored fighting vehicle designed to be resistant to anti-vehicle mines and improvised munitions.It is a family of armored vehicles produced by Force Protection Inc, which manufactures ballistic and mine-protected vehicles. The automotives are integrated by Spartan Motors...

), GDLS Canada (upgraded BAE OMC RG-31
RG-31
The RG-31 Nyala is a 4×4 multi-purpose mine-protected armoured personnel carrier  manufactured in South Africa by Land Systems OMC, a division of BAE Systems. It is based on the Mamba APC of TFM Industries...

), Navistar
Navistar International
Navistar International Corporation is a United States-based holding company that owns the manufacturer of International brand commercial trucks, MaxxForce brand diesel engines, IC Bus school and commercial buses, Workhorse brand chassis for motor homes and step vans, and is a private label...

 subsidiary IMG (upgraded MaxxPro
International MaxxPro
The International MaxxPro MRAP is an armored fighting vehicle designed by American company Navistar International's subsidiary Navistar Defense along with the Israeli Plasan Sasa, who designed and manufactures the vehicle's armor...

), Textron
Textron
Textron is a conglomerate that includes Bell Helicopter, E-Z-GO, Cessna Aircraft Company, and Greenlee, among others. It was founded by Royal Little in 1923 as the Special Yarns Company, and is headquartered at the Textron Tower in Providence, Rhode Island, United States.With total revenues of...

's upgraded M1117, and Protected Vehicles, Inc. (upgraded Golan
Golan Armored Vehicle
The Golan Wheeled Armored Vehicle is a prototype Israeli infantry fighting vehicle made by the Israeli Rafael Advanced Defense Systems jointly with the American Protected Vehicles Incorporated...

 vehicle, with improved side doors and different armor; arrived on last day). Blackwater USA
Blackwater USA
Xe Services LLC, better known by its former names, Blackwater USA and Blackwater Worldwide, is a private military company founded in 1997 by Erik Prince and Al Clark.. Xe is currently the largest of the U.S. State Department's three private security contractors...

 (Grizzly APC
Grizzly APC
This article refers to the experimental APC being developed in the United States. For the AVGP of the Canadian Forces that is also referred to as a Grizzly, go to AVGP....

 with Ares EXO Scale appliqué armor
Improvised vehicle armour
Improvised vehicle armour is vehicle armour added in the field that was not originally part of the design or centrally planned.Improvised vehicle armour has appeared on the battlefield for as long as there have been armoured vehicles in existence. In World War II, U.S. tank crews welded spare...

) was later disqualified due to a limited amount of armor in the frontal area of the vehicle.

There were two eventual winners of the competition. The first was an upgraded Caiman, originally designed by Armor Holdings which was later acquired by BAE Systems. The second winner was the Bull
Ceradyne BULL
The Ceradyne BULL is an armored personnel carrier with a v-shaped hull designed in a combined effort between Ceradyne, Ideal Innovations Inc , and Oshkosh Corporation in response to the MRAP II competition. The name Ceradyne Bull is a misnomer; "The Bull" is actually a trade-mark of Ideal...

, a combined effort between Ideal Innovations Inc, Ceradyne
Ceradyne
Ceradyne, Incorporated, is a Costa Mesa, California, USA, manufacturer of ceramics products traded on the NASDAQ Stock Market.In addition to producing ceramic components for industrial processes such as silicon foundries and ceramic fuel pellets for nuclear reactors, Ceradyne researches and...

 and Oshkosh
Oshkosh
Oshkosh may refer to:Places in the United States* Oshkosh, Wisconsin, a city and the largest place with the name* Oshkosh , Wisconsin* Oshkosh Township, Yellow Medicine County, Minnesota* Oshkosh, Nebraska...

. Both of the winning designs weighed 40,000 lbs or more.

According to the Army Times, the Pentagon has already decided to buy first-generation 14- to 24-ton MRAP Is with extra Frag Kit 6 derived armor, not the 30-ton MRAP IIs, when it places its final MRAP orders. Orders are expected at the end of summer in 2008 after a field commander's report on MRAP. The Army Times also reported the Pentagon may also buy some shorter, lighter MRAPs in their final batch. A senior Pentagon official told them “The roads are caving in" under the weight of current MRAPS and "We want it to weigh less than it weighs now.”

Plans to integrate developing technology

There currently are plans to integrate the Crows II
Common Remotely Operated Weapon System
The Common Remotely Operated Weapon Station program, is a remote weapon station that provides the operator with the ability to acquire and engage targets while inside a vehicle, protected by its armor...

 remote weapon station, Raytheon Quick Kill active anti-RPG system, the Frag Kit 6
Frag kit 6
Frag Kit 6 is a vehicular armor upgrade kit developed by the U.S. Army Research Laboratory to defeat explosively formed projectiles , a type of improvised explosive device . It is designed to be added on armored vehicles such as the MRAP and unarmored Humvee...

 anti-EFP
Explosively Formed Penetrator
An explosively formed penetrator , also known as an explosively formed projectile, a self-forging warhead, or a self-forging fragment, is a special type of shaped charge designed to penetrate armour effectively at standoff distances...

 armor, and the Boomerang
Boomerang (mobile shooter detection system)
Boomerang is a gunfire locator developed by DARPA and BBN Technologies primarily for use against snipers on mobile vehicles such as the Humvee, Stryker, and MRAP combat vehicles. There were future plans to integrate it into the Land Warrior system....

 anti-sniper
Sniper
A sniper is a marksman who shoots targets from concealed positions or distances exceeding the capabilities of regular personnel. Snipers typically have specialized training and distinct high-precision rifles....

 system on many MRAPs in combat.

MRAP M-ATV

On 30 June 2009, the Department of Defense announced that Oshkosh Defense had been awarded a production contract for 2,244 MRAP All Terrain Vehicles (M-ATV) to address the immediate need for vehicles in Afghanistan. In October 2009, the first M-ATV were shipped to Afghanistan.

See also

  • ATF Dingo
    ATF Dingo
    The ATF Dingo is a German heavily armored military infantry mobility vehicle based on a Unimog chassis with a V-hull design, produced by the company Krauss-Maffei Wegmann . It is designed to withstand land mines, rifle fire, artillery fragments and NBC-threats. ATF stands for...

  • AMZ Dzik
  • AMZ Tur
  • Buffalo
    Buffalo (mine protected vehicle)
    The Buffalo mine protected vehicle is a wheeled armored vehicle built by Force Protection Inc. It was designed based on the successful South African Casspir mine-protected vehicle. While the Casspir is a four wheeled vehicle, the Buffalo has six wheels. Buffalo is also fitted with a large...

  • Buffel
    Buffel
    The Buffel is a mine-protected APC used by the South African Army during the South African Border War. The Buffel was also used as an armoured fighting vehicle and proved itself in this role...

  • Bushmaster IMV
    Bushmaster IMV
    The Bushmaster Protected Mobility Vehicle or Infantry Mobility Vehicle is an Australian-built wheeled armoured vehicle. It was originally designed by Irish company Timoney Technology Ltd under a licence agreement with Perry Engineering in Adelaide; that licence was sold, with permission granted by...

  • Bull
    Ceradyne BULL
    The Ceradyne BULL is an armored personnel carrier with a v-shaped hull designed in a combined effort between Ceradyne, Ideal Innovations Inc , and Oshkosh Corporation in response to the MRAP II competition. The name Ceradyne Bull is a misnomer; "The Bull" is actually a trade-mark of Ideal...

  • Caiman
  • Cheetah
    Cheetah MMPV
    The Cheetah MMPV is built by Force Protection Inc. It is the smallest of Force Protection's line-up, consisting of the...

  • Cougar
    Cougar (vehicle)
    The Cougar is an armored fighting vehicle designed to be resistant to anti-vehicle mines and improvised munitions.It is a family of armored vehicles produced by Force Protection Inc, which manufactures ballistic and mine-protected vehicles. The automotives are integrated by Spartan Motors...

  • Grizzly APC
    Grizzly APC
    This article refers to the experimental APC being developed in the United States. For the AVGP of the Canadian Forces that is also referred to as a Grizzly, go to AVGP....

  • Humvee
  • M-ATV
    Oshkosh M-ATV
    The Oshkosh M-ATV is an MRAP vehicle developed by the Oshkosh Corporation of Oshkosh, Wisconsin. It is designed to provide the same levels of protection as the larger and heavier previous MRAPs but with improved mobility and it is intended to replace M1114 HMMWVs.-Features:The M-ATV utilizes the...

  • Matador
  • Marauder
  • MaxxPro
    International MaxxPro
    The International MaxxPro MRAP is an armored fighting vehicle designed by American company Navistar International's subsidiary Navistar Defense along with the Israeli Plasan Sasa, who designed and manufactures the vehicle's armor...

  • RG-33
    RG-33
    The RG-33 is a mine-resistant light armored vehicle initially designed by BAE Systems Land Systems South Africa a South African subsidiary of BAE Systems. BAE Systems in the US extensively modified it with additional protection, new power train and suspension systems. It was built in a number of...

  • Unibuffel
    Unibuffel
    The Unibuffel is a mine-protected wheeled APC used by the Sri Lankan military.-Production history:Although similar to the South African Buffel, it is built entirely by the Sri Lanka Electrical and Mechanical Engineers...


External links

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