M. S. Factory, Valley
Encyclopedia
The M.S. Factory, Valley was a Second World War
World War II
World War II, or the Second World War , was a global conflict lasting from 1939 to 1945, involving most of the world's nations—including all of the great powers—eventually forming two opposing military alliances: the Allies and the Axis...

 site in the United Kingdom
United Kingdom
The United Kingdom of Great Britain and Northern IrelandIn the United Kingdom and Dependencies, other languages have been officially recognised as legitimate autochthonous languages under the European Charter for Regional or Minority Languages...

 that was used for the storage and production of mustard gas. It was later also used in the development of the UK's atomic bomb project. More recently, it became a bulk storage depot for emergency supplies.

Site history

The site occupies around 35 hectares of the Alyn Valley, to the south of the village of Rhydymwyn
Rhydymwyn
Rhydymwyn is a village in Flintshire, North Wales, located in the upper Alyn valley...

, Mold, Flintshire, (centred on SJ 205 668). Once part of the extensive Gwysaney Estate, the Parish of Rhydymwyn was established in 1865. Lead mining in the area is known to have been extensive, and a foundry associated with nearby mines is depicted on several early maps for the area. Following the closure of the foundry land use on the site was largely agricultural in character. However, in 1939 the land was purchased by the Ministry of Supply
Ministry of Supply
The Ministry of Supply was a department of the UK Government formed in 1939 to co-ordinate the supply of equipment to all three British armed forces, headed by the Minister of Supply. There was, however, a separate ministry responsible for aircraft production and the Admiralty retained...

 and developed as a purpose built chemical weapons factory and storage facility.

Over 100 specialised buildings were constructed across the site, linked by an extensive rail network established around a spur off the Chester to Denbigh mainline. Other major landscaping undertaken at this time included the canalisation and culverting of the River Alyn
River Alyn
The River Alyn is a tributary of the River Dee. The River Alyn rises at the southern end of the Clwydian hills and the Alyn Valley forms part of the Clwydian Range Area of Outstanding Natural Beauty...

, and the excavation of a complex of interlinked subterranean, rock-cut tunnels and caverns. During World War II
World War II
World War II, or the Second World War , was a global conflict lasting from 1939 to 1945, involving most of the world's nations—including all of the great powers—eventually forming two opposing military alliances: the Allies and the Axis...

 the plant produced ordnance containing mustard gas, and was associated with the development of the Atom Bomb. In the immediate Post-War period the site was used to store German nerve gas, and it was not until the 1950s when Britain relinquished its chemical weapons (CW) capability that the site as a chemical storage facility was defunct. However, the site remains on the international Chemical Weapons List, and is still monitored as such.

From the mid-1960s the site was used by various governmental departments, its major function being a buffer storage depot to supply emergency rations and foodstuffs, and associated facilities such as mobile bakeries and canteens. In 1994 the site was finally closed, and a programme of demolition was undertaken. This involved the dropping of buildings onto their footprints, and the rubble being mounded over with topsoil. However, several major structures, and many ancillary buildings, still survive across the site.

The surviving buildings are a good reminder of a huge building programme that changed the face of Britain forever and the site remains as unique today as it was at its inception.

Chemical weapons programme

In the late 1930s the Chamberlain Government planned that the United Kingdom should be in a position at the beginning of any war to retaliate in kind if the Germans, as expected, utilised mustard gas. In April/June 1939 the Alyn Valley was surveyed by the Department of Industrial Planning on behalf of the Ministry of Supply
Ministry of Supply
The Ministry of Supply was a department of the UK Government formed in 1939 to co-ordinate the supply of equipment to all three British armed forces, headed by the Minister of Supply. There was, however, a separate ministry responsible for aircraft production and the Admiralty retained...

 (MoS), and Imperial Chemical Industries
Imperial Chemical Industries
Imperial Chemical Industries was a British chemical company, taken over by AkzoNobel, a Dutch conglomerate, one of the largest chemical producers in the world. In its heyday, ICI was the largest manufacturing company in the British Empire, and commonly regarded as a "bellwether of the British...

 (ICI) who were tasked with managing this programme.

The Treasury approved the sum of £546,000 for initial work on 27 August 1939; and work began in October 1939 on the storage tunnels, in the limestone
Limestone
Limestone is a sedimentary rock composed largely of the minerals calcite and aragonite, which are different crystal forms of calcium carbonate . Many limestones are composed from skeletal fragments of marine organisms such as coral or foraminifera....

 hillside, in the Alyn valley, close to the village of Rhydymwyn
Rhydymwyn
Rhydymwyn is a village in Flintshire, North Wales, located in the upper Alyn valley...

. The factory, to be called M.S. Factory, Valley, opened in 1941. The government authorised the expenditure of £3,161,671 and ICI's construction fee was £80,000.

Production was intended of both Runcol and Pyro variants of mustard, however, records reveal that only the purer and more stable Runcol was made in bulk.

In the years 1940-1959, it was involved in either the manufacturing, assembly or storage of chemical weapons, or mustard gas in bulk containers. During the years 1947-1959 the tunnel complex held the majority of the country's stock of mustard gas.

Research has shown that whilst the attrition rate of certain building types has been quite high across the site, the fact remains that there is no other CW production, storage and assembly site surviving within the UK in such a complete and readily understandable state. This makes the Valley Site as a whole a place of national significance, but of particular rarity and importance are the surviving production buildings, which are, as far as can be ascertained, unique survivals.

The connection with the Atomic Bomb

On accepting the findings of the Maud Report
MAUD Committee
The MAUD Committee was the beginning of the British atomic bomb project, before the United Kingdom joined forces with the United States in the Manhattan Project.-Frisch & Peierls:...

 in 1941, the government of the day needed to verify that a cost effective atomic bomb could be manufactured. This required verification that a gaseous diffusion process would work on an industrial scale to provide enough fissile material to manufacture a cost effective and timely Atomic Bomb.

One of the surplus Pyro buildings at Valley (P6) was adapted for the testing of apparatus for uranium isotope separation in 1942 in an early phase of the ‘Tube Alloys
Tube Alloys
Tube Alloys was the code-name for the British nuclear weapon directorate during World War II, when the development of nuclear weapons was kept at such a high level of secrecy that it had to be referred to by code even in the highest circles of government...

’ project before this was moved to America (developing later into the Manhattan Project
Manhattan Project
The Manhattan Project was a research and development program, led by the United States with participation from the United Kingdom and Canada, that produced the first atomic bomb during World War II. From 1942 to 1946, the project was under the direction of Major General Leslie Groves of the US Army...

). Four prototype gaseous diffusion plants were ordered from Metropolitan-Vickers
Metropolitan-Vickers
Metropolitan-Vickers, Metrovick, or Metrovicks, was a British heavy electrical engineering company of the early-to-mid 20th century formerly known as British Westinghouse. Highly diversified, they were particularly well known for their industrial electrical equipment such as generators, steam...

, at Trafford Park
Trafford Park
Trafford Park is an area of the Metropolitan Borough of Trafford, in Greater Manchester, England. Located opposite Salford Quays, on the southern side of the Manchester Ship Canal, it is west-southwest of Manchester city centre, and north of Stretford. Until the late 19th century it was the...

, Manchester
Manchester
Manchester is a city and metropolitan borough in Greater Manchester, England. According to the Office for National Statistics, the 2010 mid-year population estimate for Manchester was 498,800. Manchester lies within one of the UK's largest metropolitan areas, the metropolitan county of Greater...

 at a cost of £150,000 and installed in the P6 building at Valley. Test equipment was installed in the P6 building at Valley and experiments continued until 1945 when the equipment was moved to Didcot and Harwell
Atomic Energy Research Establishment
The Atomic Energy Research Establishment near Harwell, Oxfordshire, was the main centre for atomic energy research and development in the United Kingdom from the 1940s to the 1990s.-Founding:...

. The results of the experiments led to the building of the gaseous diffusion factory at Capenhurst
Capenhurst
Capenhurst is a village and civil parish in the unitary authority of Cheshire West and Chester and the ceremonial county of Cheshire, England and located on the Wirral Peninsula to the south west of the town of Ellesmere Port...

, Cheshire. Building P6 is now a Grade II listed building and is of international importance; for a very brief period it was at the leading edge of nuclear physics.

Cold War storage site

During the Cold War
Cold War
The Cold War was the continuing state from roughly 1946 to 1991 of political conflict, military tension, proxy wars, and economic competition between the Communist World—primarily the Soviet Union and its satellite states and allies—and the powers of the Western world, primarily the United States...

, as a result of Great Britain's previous experiences of the U-Boat
U-boat
U-boat is the anglicized version of the German word U-Boot , itself an abbreviation of Unterseeboot , and refers to military submarines operated by Germany, particularly in World War I and World War II...

 blockade
Blockade
A blockade is an effort to cut off food, supplies, war material or communications from a particular area by force, either in part or totally. A blockade should not be confused with an embargo or sanctions, which are legal barriers to trade, and is distinct from a siege in that a blockade is usually...

 during both World Wars, and disruption to transport communications as a result of aerial bombardment
Aerial bombing of cities
A species of strategic bombing, the aerial bombing of cities began in 1915 during World War I, grew to a vast scale in World War II, and continues to the present day. The development of aerial bombardment marked an increased capacity of armed forces to deliver explosive weapons in populated areas...

 during World War II
World War II
World War II, or the Second World War , was a global conflict lasting from 1939 to 1945, involving most of the world's nations—including all of the great powers—eventually forming two opposing military alliances: the Allies and the Axis...

, the government decided to set up a system of food and raw material stockpiles to counter the threats of a nuclear war. These stores were mostly based on the reuse of existing government-owned sites and buildings; and the former M. S. Factory, Valley was adapted to became one of these storage sites. It became a bulk storage depot for emergency supplies.

Post Cold War

The site of the Valley Works has now been returned to nature. It attracts a wide variety of wildlife and is now designated as a nature reserve
Nature reserve
A nature reserve is a protected area of importance for wildlife, flora, fauna or features of geological or other special interest, which is reserved and managed for conservation and to provide special opportunities for study or research...

 as outlined on a plaque at the entrance gates.

The Valley site - some statistics

  • The Treasury
    HM Treasury
    HM Treasury, in full Her Majesty's Treasury, informally The Treasury, is the United Kingdom government department responsible for developing and executing the British government's public finance policy and economic policy...

     originally approved the sum of £546,000 for initial work on the Valley Site.
  • By 1943 there were circa 2,200 people working at Valley. The vast majority were directed to work there by the government and billeted with local families.
  • There were 5.2 million munitions manufactured in the war years many of them smoke generators which were heavily utilised from D-Day
    D-Day
    D-Day is a term often used in military parlance to denote the day on which a combat attack or operation is to be initiated. "D-Day" often represents a variable, designating the day upon which some significant event will occur or has occurred; see Military designation of days and hours for similar...

     onwards.
  • The factory eventually cost £3.2 million pounds and ICI received a £60,000 agency fee for its involvement.
  • The site covers 86.8 acres (351,267.4 m²), has 7 miles (11.3 km) of secure fencing and has always been “Secret”

The Rhydymwyn Valley Nature Reserve

M.S. Factory, Valley has not been used since the mid-1990s. In the preceding postwar period many of the buildings were still in use, mainly as a buffer storage depot, but some were demolished because they were considered dangerous. The site has become a Nature Reserve
Nature reserve
A nature reserve is a protected area of importance for wildlife, flora, fauna or features of geological or other special interest, which is reserved and managed for conservation and to provide special opportunities for study or research...

 and a Visitor Centre was built on the site of the old gatehouse.
The site covers 86 acres (348,030 m²) to the south of the village in a U shaped valley. The site was once the home to ancient lead mines and a 19th century metal foundry. The western side of the site is semi-ancient deciduous woodland
Woodland
Ecologically, a woodland is a low-density forest forming open habitats with plenty of sunlight and limited shade. Woodlands may support an understory of shrubs and herbaceous plants including grasses. Woodland may form a transition to shrubland under drier conditions or during early stages of...

 with an understorey of wild garlic
Garlic
Allium sativum, commonly known as garlic, is a species in the onion genus, Allium. Its close relatives include the onion, shallot, leek, chive, and rakkyo. Dating back over 6,000 years, garlic is native to central Asia, and has long been a staple in the Mediterranean region, as well as a frequent...

, snowdrops, bluebells
Common Bluebell
Hyacinthoides non-scripta, commonly known as the common bluebell, is a spring-flowering bulbous perennial plant. -Taxonomy:...

 and orchids. The River Alyn flows in from the North West corner of the site and follows the western side of the valley. The river originally meandered through the centre of the valley but it was diverted as part of the early construction works. The river was canalised and given steep concrete sides and a concrete base. The middle section of the river is culverted underground for two sections. The site is now home to 7 herptile species, 8 species of fish
Fish
Fish are a paraphyletic group of organisms that consist of all gill-bearing aquatic vertebrate animals that lack limbs with digits. Included in this definition are the living hagfish, lampreys, and cartilaginous and bony fish, as well as various extinct related groups...

, 17 species of butterfly
Butterfly
A butterfly is a mainly day-flying insect of the order Lepidoptera, which includes the butterflies and moths. Like other holometabolous insects, the butterfly's life cycle consists of four parts: egg, larva, pupa and adult. Most species are diurnal. Butterflies have large, often brightly coloured...

/moth and 8 species of bat
Bat
Bats are mammals of the order Chiroptera "hand" and pteron "wing") whose forelimbs form webbed wings, making them the only mammals naturally capable of true and sustained flight. By contrast, other mammals said to fly, such as flying squirrels, gliding possums, and colugos, glide rather than fly,...

. 67 bird
Bird
Birds are feathered, winged, bipedal, endothermic , egg-laying, vertebrate animals. Around 10,000 living species and 188 families makes them the most speciose class of tetrapod vertebrates. They inhabit ecosystems across the globe, from the Arctic to the Antarctic. Extant birds range in size from...

 species have nested or been observed on the site

Sources

  • Bone, Peter; Litherland, Stephen; Nichol, Kirsty; Pearson, Nigel and Peters, Prof. Timothy (2006). The Valley Site, Rhydymwyn, Flintshire: Historic Environment Management Plan. Birmingham: Birmingham Archaeology.
  • Cocroft, Wayne D., Thomas, Roger J. C. and Barnwell, P. S. (Editor) [2003] (2004). Cold War: Building for Nuclear Confrontation 1946–1989. Swindon: English Heritage
    English Heritage
    English Heritage . is an executive non-departmental public body of the British Government sponsored by the Department for Culture, Media and Sport...

    . ISBN 1-873592-81-7.
  • Gowing, Margaret
    Margaret Gowing
    Professor Margaret Gowing, CBE, was an English historian.- Overview :Margaret Gowing was involved with the production of several volumes of the officially sponsored History of the Second World War, published by Her Majesty's Stationery Office in conjunction with Longman's, Green and Co...

    , (1964). Britain & Atomic Energy 1939-1945.
  • McCamley, N. J. (2004). Disasters Underground. Barnsley: Pen & Sword Military. ISBN 1-84415-022-4. - Chapter 5: "Poison Gas".
  • Reader, W. J. (1975). Imperial Chemical Industries: A History, Volume II: The First Quarter-Century 1926–1952. London: Oxford University Press. ISBN 0-19-215944-5.
  • Toler, T. I. J. (Major), (1993). "Poison gas manufacture in the UK", In: After the Battle
    After The Battle
    After the Battle is a military history magazine published quarterly in the United Kingdom by Battle of Britain International Limited.It was first published in 1973, and appears on the 15th of February, May, August and November each year...

    , No. 79. ISSN 0306-154X, pp. 12–33.
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