Kinetic Energy Recovery Systems
Encyclopedia
Kinetic Energy Recovery Systems (KERS) are automotive systems whereby the kinetic energy
Kinetic energy
The kinetic energy of an object is the energy which it possesses due to its motion.It is defined as the work needed to accelerate a body of a given mass from rest to its stated velocity. Having gained this energy during its acceleration, the body maintains this kinetic energy unless its speed changes...

 of a moving vehicle
Vehicle
A vehicle is a device that is designed or used to transport people or cargo. Most often vehicles are manufactured, such as bicycles, cars, motorcycles, trains, ships, boats, and aircraft....

 is recovered
Energy recovery
Energy recovery includes any technique or method of minimizing the input of energy to an overall system by the exchange of energy from one sub-system of the overall system with another...

 under braking and stored in a reservoir (for example a flywheel or a battery) for later use under acceleration.

Kinetic Energy Recovery Systems (KERS) were used for the motor sport Formula One
Formula One
Formula One, also known as Formula 1 or F1 and referred to officially as the FIA Formula One World Championship, is the highest class of single seater auto racing sanctioned by the Fédération Internationale de l'Automobile . The "formula" designation in the name refers to a set of rules with which...

's 2009 season
2009 Formula One season
The 2009 Formula One season was the 60th FIA Formula One World Championship season. The season took place over 17 rounds, and started with the on 29 March 2009. It ended on 1 November 2009 with the inaugural ....

, and are under development for road vehicles. KERS was abandoned for the 2010 Formula One season, but re-introduced for the 2011 season. As of the 2011 season, 9 teams are using KERS, with 3 teams having not used it so far in a race. One of the main reasons that not all cars use KERS is because it adds an extra 25 kilograms of weight. While not adding to the total car weight, it does incur a penalty particularly seen in the qualifying rounds, as it raises the car's center of gravity, and reduces the amount of ballast
Ballast weight
Ballast weight is something that is added to a race car to alter its performance.In most racing series, cars have a minimum weight. Often, the actual weight of the car is lower, so ballast is used to bring it up to the minimum. The advantage is that the ballast can be positioned to affect the car's...

 that is available to balance the car so that it is more predictable when turning. FIA rules also limit the exploitation of the system. The concept of transferring the vehicle’s kinetic energy using flywheel energy storage
Flywheel energy storage
Flywheel energy storage works by accelerating a rotor to a very high speed and maintaining the energy in the system as rotational energy...

 was postulated by physicist Richard Feynman
Richard Feynman
Richard Phillips Feynman was an American physicist known for his work in the path integral formulation of quantum mechanics, the theory of quantum electrodynamics and the physics of the superfluidity of supercooled liquid helium, as well as in particle physics...

 in the 1950s. It is exemplified in complex high end systems such as the Zytek
Zytek
Zytek Group Ltd is an automotive and motorsport company founded in 1981 and based in Fradley and Repton, United Kingdom. Zytek Group has two main division: Zytek Automotive, which is based at Fradley, Staffordshire; and Zytek Engineering, which is based at Repton, Derbyshire.-Zytek Automotive:Zytek...

, Flybrid, Torotrak and Xtrac used in F1 and simple, easily manufactured and integrated differential based systems such as the Cambridge Passenger/Commercial Vehicle Kinetic Energy Recovery System (CPC-KERS).

Xtrac and Flybrid are both licensees of Torotrak's technologies, which employ a small and sophisticated ancillary gearbox incorporating a continuously variable transmission
Continuously variable transmission
A continuously variable transmission is a transmission that can change steplessly through an infinite number of effective gear ratios between maximum and minimum values. This contrasts with other mechanical transmissions that offer a fixed number of gear ratios...

 (CVT). The CPC-KERS is similar as it also forms part of the driveline assembly. However, the whole mechanism including the flywheel sits entirely in the vehicle’s hub (looking like a drum brake). In the CPC-KERS, a differential replaces the CVT and transfers torque between the flywheel
Flywheel
A flywheel is a rotating mechanical device that is used to store rotational energy. Flywheels have a significant moment of inertia, and thus resist changes in rotational speed. The amount of energy stored in a flywheel is proportional to the square of its rotational speed...

, drive wheel and road wheel.

History

The first of these systems to be revealed was the Flybrid. This system weighs 24 kg and has an energy capacity of 400 kJ after allowing for internal losses. A maximum power boost of 60 kW (81.6 PS, 80.4 HP) for 6.67 seconds is available. The 240 mm diameter flywheel weighs 5.0 kg and revolves at up to 64,500 rpm. Maximum torque is 18 Nm (13.3 ftlbs). The system occupies a volume of 13 litres.

Two minor incidents have been reported during testing of KERS systems in . The first occurred when the Red Bull Racing
Red Bull Racing
Red Bull Racing is a Formula One racing team based in Milton Keynes, England which currently holds an Austrian licence. It is, along with Scuderia Toro Rosso, one of two teams owned by beverage company Red Bull GmbH. The team have won two Constructors' Championship titles, in and , becoming the...

 team tested their KERS battery for the first time in July: it malfunctioned and caused a fire scare that led to the team's factory being evacuated. The second was less than a week later when a BMW Sauber mechanic was given an electric shock when he touched Christian Klien
Christian Klien
Christian Klien is an Austrian former Formula One racing driver. In total he has scored 14 points in Formula One.Klien currently drives for Aston Martin Racing in the Intercontinental Le Mans Cup-Racing career:...

's KERS-equipped car during a test at the Jerez circuit.

FIA

Formula One
Formula One
Formula One, also known as Formula 1 or F1 and referred to officially as the FIA Formula One World Championship, is the highest class of single seater auto racing sanctioned by the Fédération Internationale de l'Automobile . The "formula" designation in the name refers to a set of rules with which...

 have stated that they support responsible solutions to the world's environmental challenges, and the FIA
Fédération Internationale de l'Automobile
The Fédération Internationale de l'Automobile is a non-profit association established as the Association Internationale des Automobile Clubs Reconnus on 20 June 1904 to represent the interests of motoring organisations and motor car users...

 allowed the use of 81 hp KERS in the regulations for the 2009 Formula One season
2009 Formula One season
The 2009 Formula One season was the 60th FIA Formula One World Championship season. The season took place over 17 rounds, and started with the on 29 March 2009. It ended on 1 November 2009 with the inaugural ....

. Teams began testing systems in 2008: energy can either be stored as mechanical energy (as in a flywheel
Flywheel
A flywheel is a rotating mechanical device that is used to store rotational energy. Flywheels have a significant moment of inertia, and thus resist changes in rotational speed. The amount of energy stored in a flywheel is proportional to the square of its rotational speed...

) or as electrical energy (as in a battery or supercapacitor).
With the introduction of KERS in the 2009 season, only four teams used it at some point in the season: Ferrari
Scuderia Ferrari
Scuderia Ferrari is the racing team division of the Ferrari automobile marque. The team currently only races in Formula One but has competed in numerous classes of motorsport since its formation in 1929, including sportscar racing....

, Renault
Renault F1
Lotus Renault GP, formerly the Renault F1 Team, is a British Formula One racing team. The Oxfordshire-based team can trace its roots back through the Benetton team of the late 1980s and 1990s to the Toleman team of the early 1980s. Renault had also competed in various forms since , before taking...

, BMW, and McLaren
McLaren
McLaren Racing Limited, trading as Vodafone McLaren Mercedes, is a British Formula One team based in Woking, Surrey, United Kingdom. McLaren is best known as a Formula One constructor but has also competed and won in the Indianapolis 500 and Canadian-American Challenge Cup...

. Eventually, during the season, Renault and BMW stopped using the system. Vodafone McLaren Mercedes
McLaren
McLaren Racing Limited, trading as Vodafone McLaren Mercedes, is a British Formula One team based in Woking, Surrey, United Kingdom. McLaren is best known as a Formula One constructor but has also competed and won in the Indianapolis 500 and Canadian-American Challenge Cup...

 became the first team to win a F1 GP using a KERS equipped car when Lewis Hamilton
Lewis Hamilton
Lewis Carl Davidson Hamilton, MBE is a British Formula One racing driver from England, currently racing for the McLaren team. He was the Formula One World Champion.Hamilton was born in Stevenage, Hertfordshire...

 won the Hungarian Grand Prix on July 26, 2009. Their second KERS equipped car finished fifth. At the following race, Lewis Hamilton became the first driver to take pole position with a KERS car, his team mate, Heikki Kovalainen
Heikki Kovalainen
Heikki Johannes Kovalainen is a Finnish Formula One racing driver who spent the 2008 and 2009 seasons with British based team McLaren and the 2010 and 2011 seasons with Team Lotus....

 qualifying second. This was also the first instance of an all KERS front row. On August 30, 2009, Kimi Räikkönen
Kimi Räikkönen
Kimi Matias Räikkönen , nicknamed Iceman, is a Finnish racing driver, who will drive in Formula One for Lotus in . After nine seasons racing in Formula One, in which he took the Formula One World Drivers' Championship, he competed in the World Rally Championship from 2009-2011.Räikkönen entered...

 won the Belgian Grand Prix with his KERS equipped Ferrari. It was the first time that KERS contributed directly to a race victory, with second placed Giancarlo Fisichella
Giancarlo Fisichella
Giancarlo Fisichella , also known as Fisico, Giano or Fisi, is an Italian racing driver. He has driven in Formula One for Minardi, Jordan, Benetton, Sauber, Renault, Force India and Ferrari. Nowadays, he drives for AF Corse's GT2 Ferrari in various sportscar events...

 claiming "Actually, I was quicker than Kimi. He only took me because of KERS at the beginning".

Although KERS was still legal in F1 in the 2010 season, all the teams had agreed not to use it. New rules for the 2011 F1 season which raised the minimum weight limit of the car and driver by 20 kg to 640 kg, along with the FOTA teams agreeing to the use of KERS devices once more, meant that KERS returned for the 2011 season. This is still optional as it was in the 2009 season; as of the 2011 season 3 teams have elected not to use it.

As of 2014, the power capacity of the KERS units will increase from 60 kW to 120 kW. This will be to balance the sport's move from 2.4 litre V8 engines to 1.6 litre V6 engines.

Autopart makers

Bosch
Robert Bosch GmbH
Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

 Motorsport Service is developing a KERS for use in motor racing. These electricity storage systems for hybrid and engine functions include a lithium-ion battery with scalable capacity or a flywheel
Flywheel
A flywheel is a rotating mechanical device that is used to store rotational energy. Flywheels have a significant moment of inertia, and thus resist changes in rotational speed. The amount of energy stored in a flywheel is proportional to the square of its rotational speed...

, a four to eight kilogram electric motor
Electric motor
An electric motor converts electrical energy into mechanical energy.Most electric motors operate through the interaction of magnetic fields and current-carrying conductors to generate force...

 [with a maximum power level of 60 kW (81 hp)], as well as the KERS controller for power and battery management. Bosch also offers a range of electric hybrid systems for commercial and light-duty applications.

Carmakers

Automakers including Honda
Honda
is a Japanese public multinational corporation primarily known as a manufacturer of automobiles and motorcycles.Honda has been the world's largest motorcycle manufacturer since 1959, as well as the world's largest manufacturer of internal combustion engines measured by volume, producing more than...

 have been testing KERS systems. At the 2008 1000  km of Silverstone, Peugeot Sport unveiled the Peugeot 908 HY, a hybrid electric
Hybrid electric vehicle
A hybrid electric vehicle is a type of hybrid vehicle and electric vehicle which combines a conventional internal combustion engine propulsion system with an electric propulsion system. The presence of the electric powertrain is intended to achieve either better fuel economy than a conventional...

 variant of the diesel 908, with KERS. Peugeot plans to campaign the car in the 2009 Le Mans Series season
2009 Le Mans Series season
The 2009 Le Mans Series season was the sixth season of Automobile Club de l'Ouest's Le Mans Series. It was contested over five events between 5 April and 13 September 2009....

, although it will not be capable of scoring championship points.

Vodafone McLaren Mercedes
McLaren
McLaren Racing Limited, trading as Vodafone McLaren Mercedes, is a British Formula One team based in Woking, Surrey, United Kingdom. McLaren is best known as a Formula One constructor but has also competed and won in the Indianapolis 500 and Canadian-American Challenge Cup...

 began testing of their KERS in September 2008 at the Jerez test track in preparation for the 2009 F1 season, although at that time it was not yet known if they would be operating an electrical or mechanical system. In November 2008 it was announced that Freescale Semiconductor
Freescale Semiconductor
Freescale Semiconductor, Inc. is a producer and designer of embedded hardware, with 17 billion semiconductor chips in use around the world. The company focuses on the automotive, consumer, industrial and networking markets with its product portfolio including microprocessors, microcontrollers,...

 would collaborate with McLaren Electronic Systems
McLaren Electronic Systems
McLaren Electronic Systems is a member of the McLaren Group that controls Vodafone McLaren Mercedes, a Formula One racing team and constructor....

 to further develop its KERS for McLaren's Formula One car from 2010 onwards. Both parties believed this collaboration would improve McLaren's KERS system and help the system filter down to road car technology.

Toyota has used a supercapacitor for regeneration on Supra
Toyota Supra
The Toyota Supra is a sports car/grand tourer that was produced by Toyota Motor Company from 1979 to 2002. The styling of the Toyota Supra was derived from the Toyota Celica, but it was both longer and wider. Starting in mid-1986, the Supra became its own model and was no longer based on the Celica...

 HV-R hybrid race car that won the 24 Hours of Tokachi race in July 2007.

At the NAIAS 2011
North American International Auto Show
The North American International Auto Show is an annual auto show held in Detroit, Michigan at Cobo Center, usually in January. It is among the largest auto shows in North America.-History:...

, Porsche
Porsche
Porsche Automobil Holding SE, usually shortened to Porsche SE a Societas Europaea or European Public Company, is a German based holding company with investments in the automotive industry....

 unveiled a RSR variant of their Porsche 918 concept car which uses a flywheel-based KERS that sits beside the driver in the passenger compartment and boosts the dual electric motors driving the front wheels and the 565 BHP V8 gasoline engine driving the rear to a combined power output of 767 BHP.

In 2011, Mazda
Mazda
is a Japanese automotive manufacturer based in Fuchū, Aki District, Hiroshima Prefecture, Japan.In 2007, Mazda produced almost 1.3 million vehicles for global sales...

 has announced i-ELOOP, a system which uses a variable-voltage alternator
Alternator
An alternator is an electromechanical device that converts mechanical energy to electrical energy in the form of alternating current.Most alternators use a rotating magnetic field but linear alternators are occasionally used...

 to convert kinetic energy to electric power during deceleration. The energy stored in a double-layer capacitor, is used to supply power needed by vehicle electrical systems. When used in conjunction with Mazda’s start-stop system
Start-stop system
In automobiles, a start-stop system or stop-start system automatically shuts down and restarts the internal combustion engine to reduce the amount of time the engine spends idling, thereby improving fuel economy and reducing emissions...

 system, i-Stop, the company claims fuel savings of up to 10%.

Motorcycles

KTM
KTM
KTM Sportmotorcycle AG is an Austrian motorcycle, bicycle and moped manufacturer.The company was founded in 1934 by engineer Hans Trunkenpolz in Mattighofen. It started out as a metal working shop and was named Kraftfahrzeuge Trunkenpolz Mattighofen...

 racing boss Harald Bartol
Harald Bartol
Harald Bartol is a former Grand Prix motorcycle road racer from Austria. His best year was in 1978 when he rode a Morbidelli to fourth place in the 125cc world championship. His best result was a second place at the 1978 125cc Austrian Grand Prix. After retiring from competition, Bartol became...

 revealed that the factory raced with a secret Kinetic Energy Recovery System (KERS) fitted to Tommy Koyama
Tomoyoshi Koyama
is a professional motorcycle road racer who currently races in the Spanish Moto2 Championship. After competing in Grand Prix races as a wild card since 2000, he joined the series full-time in 2005, with Ajo Motorsport. His best result of the season was 2nd at Phillip Island, and he also was best...

's motorcycle during the 2008 season-ending 125cc Valencian Grand Prix
Valencian Community motorcycle Grand Prix
The Valencian Community motorcycle Grand Prix is a motorcycling event held in Spain that is part of the Grand Prix motorcycle racing season. The event takes place at the Circuit Ricardo Tormo .-Multiple winners :...

. This was illegal, so they were later banned from doing it afterwards.

Races

Automobile Club de l'Ouest
Automobile Club de l'Ouest
The Automobile Club de l'Ouest , sometimes abbreviated to ACO, is the largest automotive group in France. It was founded in 1906 by car building and racing enthusiasts, and is most famous for being the organising entity behind the annual Le Mans 24 Hours race...

, the organizer behind the annual 24 Hours of Le Mans
24 Hours of Le Mans
The 24 Hours of Le Mans is the world's oldest sports car race in endurance racing, held annually since near the town of Le Mans, France. Commonly known as the Grand Prix of Endurance and Efficiency, race teams have to balance speed against the cars' ability to run for 24 hours without sustaining...

 event and the Le Mans Series
Le Mans Series
The Le Mans Series is a European sports car racing endurance series based around the 24 Hours of Le Mans race and run by the Automobile Club de l'Ouest . The series was originally named the Le Mans Endurance Series, but changed its name prior to the 2006 season...

 is currently "studying specific rules for LMP1
Le Mans Prototype
A Le Mans Prototype is a type of sports prototype race car most notably used in the 24 Hours of Le Mans, American Le Mans Series and Le Mans Series...

 that will be equipped with a kinetic energy recovery system. " Peugeot was the first manufacturer to unveil a fully functioning LMP1 car in the form of the 908 HY at the 2008 Autosport 1000 km race at Silverstone.Porsche announced that it will return to Le Mans Prototype LMP 1 in 2014. All indication are that this will be based on the KERS system that is currently being used in the GT3 Hybrid and now the 918 RSR Hybrid that has a 563 BHP conventional gasoline motor boosted to 767 BHP by the KERS system turning at 36,000 RPM. www.engadget.com/2011/01/10/porsche-unveils-918-rsr-the-767hp-hybrid/; http://jalopnik.com/5817019/porsche-returns-to-lemans-top-class-in-2014;http://www.9magazine.com/porsche-returns-to-lemans-development-program-confirmed-for-lmp1-sports-prototype.html

See also

  • Regenerative brake
    Regenerative brake
    A regenerative brake is an energy recovery mechanism which slows a vehicle or object down by converting its kinetic energy into another form, which can be either used immediately or stored until needed...

  • Make Cars Green
    Make Cars Green
    Make Cars Green is a campaign by the Fédération Internationale de l'Automobile aimed at reducing the impact of cars on the environment...

  • Robert Bosch GmbH
    Robert Bosch GmbH
    Robert Bosch GmbH is a multinational engineering and electronics company headquartered in Gerlingen, near Stuttgart, Germany. It is the world's largest supplier of automotive components...

  • Magneti Marelli
  • Energy Return System
    Energy Return System
    Energy Return System is a technology created by Reebok where a series of cylinders composed of the plastic DuPont Hytrel are placed under the midsole of an athletic shoe. The system was introduced in 1997 to compete with Nike Air, and was gradually phased out of production upon the arrival of...

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