Control rod
Encyclopedia
A control rod is a rod made of chemical element
Chemical element
A chemical element is a pure chemical substance consisting of one type of atom distinguished by its atomic number, which is the number of protons in its nucleus. Familiar examples of elements include carbon, oxygen, aluminum, iron, copper, gold, mercury, and lead.As of November 2011, 118 elements...

s capable of absorbing many neutrons without fissioning themselves. They are used in nuclear reactor
Nuclear reactor
A nuclear reactor is a device to initiate and control a sustained nuclear chain reaction. Most commonly they are used for generating electricity and for the propulsion of ships. Usually heat from nuclear fission is passed to a working fluid , which runs through turbines that power either ship's...

s to control the rate of fission of uranium
Uranium
Uranium is a silvery-white metallic chemical element in the actinide series of the periodic table, with atomic number 92. It is assigned the chemical symbol U. A uranium atom has 92 protons and 92 electrons, of which 6 are valence electrons...

 and plutonium
Plutonium
Plutonium is a transuranic radioactive chemical element with the chemical symbol Pu and atomic number 94. It is an actinide metal of silvery-gray appearance that tarnishes when exposed to air, forming a dull coating when oxidized. The element normally exhibits six allotropes and four oxidation...

. Because these elements have different capture cross sections
Neutron capture
Neutron capture is a kind of nuclear reaction in which an atomic nucleus collides with one or more neutrons and they merge to form a heavier nucleus. Since neutrons have no electric charge they can enter a nucleus more easily than positively charged protons, which are repelled...

 for neutrons of varying energies, the compositions of the control rods must be designed for the neutron spectrum of the reactor it is supposed to control. Light water reactors (BWR, PWR) and heavy water reactors (HWR) operate with "thermal" neutrons
Neutron temperature
The neutron detection temperature, also called the neutron energy, indicates a free neutron's kinetic energy, usually given in electron volts. The term temperature is used, since hot, thermal and cold neutrons are moderated in a medium with a certain temperature. The neutron energy distribution is...

, whereas breeder reactor
Breeder reactor
A breeder reactor is a nuclear reactor capable of generating more fissile material than it consumes because its neutron economy is high enough to breed fissile from fertile material like uranium-238 or thorium-232. Breeders were at first considered superior because of their superior fuel economy...

s operate with "fast" neutrons.

Operation principle

Control rods are usually combined into control rod assemblies — typically 20 rods for a commercial Pressurized Water Reactor
Pressurized water reactor
Pressurized water reactors constitute a large majority of all western nuclear power plants and are one of three types of light water reactor , the other types being boiling water reactors and supercritical water reactors...

 (PWR) assembly — and inserted into guide tubes within a fuel element. A control rod is removed from or inserted into the central core
Nuclear reactor core
A nuclear reactor core is the portion of a nuclear reactor containing the nuclear fuel components where the nuclear reactions take place.- Description :...

 of a nuclear reactor
Nuclear reactor
A nuclear reactor is a device to initiate and control a sustained nuclear chain reaction. Most commonly they are used for generating electricity and for the propulsion of ships. Usually heat from nuclear fission is passed to a working fluid , which runs through turbines that power either ship's...

 in order to control the neutron flux
Neutron flux
The neutron flux is a quantity used in reactor physics corresponding to the total length travelled by all neutrons per unit time and volume . The neutron fluence is defined as the neutron flux integrated over a certain time period....

 — increase or decrease the number of neutron
Neutron
The neutron is a subatomic hadron particle which has the symbol or , no net electric charge and a mass slightly larger than that of a proton. With the exception of hydrogen, nuclei of atoms consist of protons and neutrons, which are therefore collectively referred to as nucleons. The number of...

s which will split further uranium
Uranium
Uranium is a silvery-white metallic chemical element in the actinide series of the periodic table, with atomic number 92. It is assigned the chemical symbol U. A uranium atom has 92 protons and 92 electrons, of which 6 are valence electrons...

 atoms. This in turn affects the thermal power of the reactor, the amount of steam
Steam
Steam is the technical term for water vapor, the gaseous phase of water, which is formed when water boils. In common language it is often used to refer to the visible mist of water droplets formed as this water vapor condenses in the presence of cooler air...

 produced, and hence the electricity
Electricity
Electricity is a general term encompassing a variety of phenomena resulting from the presence and flow of electric charge. These include many easily recognizable phenomena, such as lightning, static electricity, and the flow of electrical current in an electrical wire...

 generated.

Control rods often stand vertically within the core. In pressurised water reactors (PWR), they are inserted from above, the control rod drive mechanisms being mounted on the reactor pressure vessel head. Due to the necessity of a steam dryer above the core of a boiling water reactor (BWR) this design requires insertion of the control rods from underneath the core. The control rods are partially removed from the core to allow a chain reaction
Nuclear chain reaction
A nuclear chain reaction occurs when one nuclear reaction causes an average of one or more nuclear reactions, thus leading to a self-propagating number of these reactions. The specific nuclear reaction may be the fission of heavy isotopes or the fusion of light isotopes...

 to occur. The number of control rods inserted and the distance by which they are inserted can be varied to control the reactivity of the reactor.

Materials used

Chemical elements with a sufficiently high capture cross section for neutrons include silver
Silver
Silver is a metallic chemical element with the chemical symbol Ag and atomic number 47. A soft, white, lustrous transition metal, it has the highest electrical conductivity of any element and the highest thermal conductivity of any metal...

, indium
Indium
Indium is a chemical element with the symbol In and atomic number 49. This rare, very soft, malleable and easily fusible post-transition metal is chemically similar to gallium and thallium, and shows the intermediate properties between these two...

 and cadmium
Cadmium
Cadmium is a chemical element with the symbol Cd and atomic number 48. This soft, bluish-white metal is chemically similar to the two other stable metals in group 12, zinc and mercury. Similar to zinc, it prefers oxidation state +2 in most of its compounds and similar to mercury it shows a low...

. Other elements that can be used include boron
Boron
Boron is the chemical element with atomic number 5 and the chemical symbol B. Boron is a metalloid. Because boron is not produced by stellar nucleosynthesis, it is a low-abundance element in both the solar system and the Earth's crust. However, boron is concentrated on Earth by the...

, cobalt
Cobalt
Cobalt is a chemical element with symbol Co and atomic number 27. It is found naturally only in chemically combined form. The free element, produced by reductive smelting, is a hard, lustrous, silver-gray metal....

, hafnium
Hafnium
Hafnium is a chemical element with the symbol Hf and atomic number 72. A lustrous, silvery gray, tetravalent transition metal, hafnium chemically resembles zirconium and is found in zirconium minerals. Its existence was predicted by Dmitri Mendeleev in 1869. Hafnium was the penultimate stable...

, dysprosium
Dysprosium
Dysprosium is a chemical element with the symbol Dy and atomic number 66. It is a rare earth element with a metallic silver luster. Dysprosium is never found in nature as a free element, though it is found in various minerals, such as xenotime...

, gadolinium
Gadolinium
Gadolinium is a chemical element with the symbol Gd and atomic number 64. It is a silvery-white, malleable and ductile rare-earth metal. It is found in nature only in combined form. Gadolinium was first detected spectroscopically in 1880 by de Marignac who separated its oxide and is credited with...

, samarium
Samarium
Samarium is a chemical element with the symbol Sm, atomic number 62 and atomic weight 150.36. It is a moderately hard silvery metal which readily oxidizes in air. Being a typical member of the lanthanide series, samarium usually assumes the oxidation state +3...

, erbium
Erbium
Erbium is a chemical element in the lanthanide series, with the symbol Er and atomic number 68. A silvery-white solid metal when artificially isolated, natural erbium is always found in chemical combination with other elements on Earth...

, and europium
Europium
Europium is a chemical element with the symbol Eu and atomic number 63. It is named after the continent of Europe. It is a moderately hard silvery metal which readily oxidizes in air and water...

, or their alloys and compounds, e.g. high-boron steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

, silver-indium-cadmium alloy, boron carbide
Boron carbide
Boron carbide is an extremely hard boron–carbon ceramic material used in tank armor, bulletproof vests, and numerous industrial applications...

, zirconium diboride
Zirconium diboride
Zirconium diboride is a highly covalent refractory ceramic material with a hexagonal crystal structure. ZrB2 is an Ultra High Temperature Ceramic with a melting point of 3246 °C...

, titanium diboride, hafnium diboride
Hafnium diboride
Hafnium diboride is an ultra-high temperature ceramic composed of Hafnium and Boron. It has a melting temperature of about 3250 degrees Celsius. It is an unusual ceramic, having relatively high thermal and electrical conductivities. It is a grey, metallic looking material...

, gadolinium titanate, and dysprosium titanate
Dysprosium titanate
Dysprosium titanate is an inorganic compound, a ceramic of the titanate family, with pyrochlore structure. Its CAS number is .Dysprosium titanate, like holmium titanate and holmium stannate, is a spin ice material...

. The choice of materials is influenced by the energy of neutrons in the reactor, their resistance to neutron-induced swelling
Neutron-induced swelling
Neutron-induced swelling is the increase of volume and decrease of density of materials subjected to intense neutron radiation. Neutrons impacting the material's lattice rearrange its atoms, causing buildup of dislocations, voids, and Wigner energy...

, and the required mechanical and lifetime properties. The rods may have the form of stainless steel tubes filled with neutron absorbing pellets or powder. The swelling of the material in the neutron flux can cause deformation of the rod, leading to its premature replacement. The burn up of the absorbing isotopes is another limiting lifetime factor.

Silver-indium-cadmium alloys, generally 80% Ag, 15% In, and 5% Cd, are a common control rod material for pressurized water reactor
Pressurized water reactor
Pressurized water reactors constitute a large majority of all western nuclear power plants and are one of three types of light water reactor , the other types being boiling water reactors and supercritical water reactors...

s. The somewhat different energy absorption regions of the materials make the alloy an excellent neutron absorber. It has good mechanical strength and can be easily fabricated. It has to be encased in stainless steel to prevent corrosion in hot water.

Boron is another common neutron absorber. Due to different cross sections of 10B and 11B, boron containing materials enriched in 10B by isotopic separation are frequently used. The wide absorption spectrum of boron makes it suitable also as a neutron shield. Mechanical properties of boron in its elementary form are unfavourable, therefore alloys or compounds have to be used instead. Common choices are high-boron steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

 and boron carbide
Boron carbide
Boron carbide is an extremely hard boron–carbon ceramic material used in tank armor, bulletproof vests, and numerous industrial applications...

. Boron carbide is used as a control rod material in both pressurized water reactor
Pressurized water reactor
Pressurized water reactors constitute a large majority of all western nuclear power plants and are one of three types of light water reactor , the other types being boiling water reactors and supercritical water reactors...

s and boiling water reactor
Boiling water reactor
The boiling water reactor is a type of light water nuclear reactor used for the generation of electrical power. It is the second most common type of electricity-generating nuclear reactor after the pressurized water reactor , also a type of light water nuclear reactor...

s.

Hafnium has excellent properties for reactors using water for both moderation and cooling. It has good mechanical strength, can be easily fabricated, and is resistant to corrosion
Corrosion
Corrosion is the disintegration of an engineered material into its constituent atoms due to chemical reactions with its surroundings. In the most common use of the word, this means electrochemical oxidation of metals in reaction with an oxidant such as oxygen...

 in hot water. Hafnium can be alloyed with small amounts of other elements; e.g. tin
Tin
Tin is a chemical element with the symbol Sn and atomic number 50. It is a main group metal in group 14 of the periodic table. Tin shows chemical similarity to both neighboring group 14 elements, germanium and lead and has two possible oxidation states, +2 and the slightly more stable +4...

 and oxygen
Oxygen
Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...

 to increase tensile and creep strength, iron
Iron
Iron is a chemical element with the symbol Fe and atomic number 26. It is a metal in the first transition series. It is the most common element forming the planet Earth as a whole, forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust...

, chromium
Chromium
Chromium is a chemical element which has the symbol Cr and atomic number 24. It is the first element in Group 6. It is a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point. It is also odorless, tasteless, and malleable...

 and niobium
Niobium
Niobium or columbium , is a chemical element with the symbol Nb and atomic number 41. It's a soft, grey, ductile transition metal, which is often found in the pyrochlore mineral, the main commercial source for niobium, and columbite...

 for corrosion resistance, and molybdenum
Molybdenum
Molybdenum , is a Group 6 chemical element with the symbol Mo and atomic number 42. The name is from Neo-Latin Molybdaenum, from Ancient Greek , meaning lead, itself proposed as a loanword from Anatolian Luvian and Lydian languages, since its ores were confused with lead ores...

 for wear resistance, hardness, and machineability. Some such alloys are designated as Hafaloy, Hafaloy-M, Hafaloy-N, and Hafaloy-NM. Its high cost and low availability limit its use in civilian reactors, though it is used in some US Navy reactors.

Dysprosium titanate
Dysprosium titanate
Dysprosium titanate is an inorganic compound, a ceramic of the titanate family, with pyrochlore structure. Its CAS number is .Dysprosium titanate, like holmium titanate and holmium stannate, is a spin ice material...

is a new material currently undergoing evaluation for pressurized water control rods. Dysprosium titanate is a promising replacement for Ag-In-Cd alloys because it has a much higher melting point, does not tend to react with cladding materials, is easy to produce, does not produce radioactive waste, does not swell, and does not outgas. It was developed in Russia, and is recommended by some for VVER
VVER
The VVER, or WWER, is a series of pressurised water reactors originally developed by the Soviet Union, and now Russia, by OKB Gidropress. Power output ranges from 440 MWe to 1200 MWe with the latest Russian development of the design...

 and RBMK
RBMK
RBMK is an initialism for the Russian reaktor bolshoy moshchnosti kanalniy which means "High Power Channel-type Reactor", and describes a class of graphite-moderated nuclear power reactor which was built in the Soviet Union. The RBMK reactor was the type involved in the Chernobyl disaster...

 reactors.

Hafnium diboride
Hafnium diboride
Hafnium diboride is an ultra-high temperature ceramic composed of Hafnium and Boron. It has a melting temperature of about 3250 degrees Celsius. It is an unusual ceramic, having relatively high thermal and electrical conductivities. It is a grey, metallic looking material...

is another such new material. It can be used standalone or prepared in a sintered mixture of hafnium and boron carbide powders.

Additional means of reactivity regulation

Usually there are also other means of controlling reactivity: In the PWR design a soluble neutron absorber (boric acid
Boric acid
Boric acid, also called hydrogen borate or boracic acid or orthoboric acid or acidum boricum, is a weak acid of boron often used as an antiseptic, insecticide, flame retardant, as a neutron absorber, and as a precursor of other chemical compounds. It exists in the form of colorless crystals or a...

) is added to the reactor coolant allowing the complete extraction of the control rods during stationary power operation ensuring an even power and flux distribution over the entire core. This chemical shim, along with the use of burnable neutron poisons within the fuel pellets, is used to assist regulation of the long term reactivity of the core, while the control rods are used for rapid changes to the reactor power (e.g. shutdown and start up). Operators of BWRs use the coolant flow through the core to control reactivity by varying the speed of the reactor recirculation pumps (an increase in coolant flow through the core improves the removal of steam bubbles, thus increasing the density of the coolant/moderator
Neutron moderator
In nuclear engineering, a neutron moderator is a medium that reduces the speed of fast neutrons, thereby turning them into thermal neutrons capable of sustaining a nuclear chain reaction involving uranium-235....

 with the result of increasing power).

Safety

In most reactor designs, as a safety measure
Nuclear safety
Nuclear safety covers the actions taken to prevent nuclear and radiation accidents or to limit their consequences. This covers nuclear power plants as well as all other nuclear facilities, the transportation of nuclear materials, and the use and storage of nuclear materials for medical, power,...

, control rods are attached to the lifting machinery by electromagnet
Electromagnet
An electromagnet is a type of magnet in which the magnetic field is produced by the flow of electric current. The magnetic field disappears when the current is turned off...

s, rather than direct mechanical linkage. This means that automatically in the event of power failure, or if manually invoked due to failure of the lifting machinery, the control rods will fall, under gravity, fully into the pile to stop the reaction. A notable exception to this fail-safe
Fail-safe
A fail-safe or fail-secure device is one that, in the event of failure, responds in a way that will cause no harm, or at least a minimum of harm, to other devices or danger to personnel....

 mode of operation is the BWR which requires the hydraulical insertion of control rods in the event of an emergency shut-down, using water from a special tank that is under high nitrogen pressure. Quickly shutting down a reactor in this way is called scram
Scram
A scram or SCRAM is an emergency shutdown of a nuclear reactor – though the term has been extended to cover shutdowns of other complex operations, such as server farms and even large model railroads...

ming the reactor.

Criticality accident prevention

Mismanagement or control rod failure was often the cause or aggravating factor for nuclear accidents, including the SL-1
SL-1
The SL-1, or Stationary Low-Power Reactor Number One, was a United States Army experimental nuclear power reactor which underwent a steam explosion and meltdown on January 3, 1961, killing its three operators. The direct cause was the improper withdrawal of the central control rod, responsible for...

 explosion and the Chernobyl disaster
Chernobyl disaster
The Chernobyl disaster was a nuclear accident that occurred on 26 April 1986 at the Chernobyl Nuclear Power Plant in Ukraine , which was under the direct jurisdiction of the central authorities in Moscow...

.
Homogeneous neutron absorbers have often been used to manage criticality accident
Criticality accident
A criticality accident, sometimes referred to as an excursion or a power excursion, is an accidental increase of nuclear chain reactions in a fissile material, such as enriched uranium or plutonium...

s which involve aqueous solutions of fissile
Fissile
In nuclear engineering, a fissile material is one that is capable of sustaining a chain reaction of nuclear fission. By definition, fissile materials can sustain a chain reaction with neutrons of any energy. The predominant neutron energy may be typified by either slow neutrons or fast neutrons...

 metal
Metal
A metal , is an element, compound, or alloy that is a good conductor of both electricity and heat. Metals are usually malleable and shiny, that is they reflect most of incident light...

s. In several such accidents, either borax
Borax
Borax, also known as sodium borate, sodium tetraborate, or disodium tetraborate, is an important boron compound, a mineral, and a salt of boric acid. It is usually a white powder consisting of soft colorless crystals that dissolve easily in water.Borax has a wide variety of uses...

 (sodium
Sodium
Sodium is a chemical element with the symbol Na and atomic number 11. It is a soft, silvery-white, highly reactive metal and is a member of the alkali metals; its only stable isotope is 23Na. It is an abundant element that exists in numerous minerals, most commonly as sodium chloride...

 borate
Borate
Borates are chemical compounds which contain oxoanions of boron in oxidation state +3. The simplest borate ion, BO33−, has a trigonal planar structure. Other borates are made up of trigonal BO3 or tetrahedral BO4 structural units, sharing oxygen atoms...

) or a cadmium compound has been added to the system. The cadmium can be added as a metal to nitric acid
Nitric acid
Nitric acid , also known as aqua fortis and spirit of nitre, is a highly corrosive and toxic strong acid.Colorless when pure, older samples tend to acquire a yellow cast due to the accumulation of oxides of nitrogen. If the solution contains more than 86% nitric acid, it is referred to as fuming...

 solutions of fissile material; the corrosion of the cadmium in the acid will then generate cadmium nitrate
Nitrate
The nitrate ion is a polyatomic ion with the molecular formula NO and a molecular mass of 62.0049 g/mol. It is the conjugate base of nitric acid, consisting of one central nitrogen atom surrounded by three identically-bonded oxygen atoms in a trigonal planar arrangement. The nitrate ion carries a...

 in situ.

In carbon dioxide
Carbon dioxide
Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

-cooled reactors such as the AGR
Advanced gas-cooled reactor
An advanced gas-cooled reactor is a type of nuclear reactor. These are the second generation of British gas-cooled reactors, using graphite as the neutron moderator and carbon dioxide as coolant...

, if the solid control rods were to fail to arrest the nuclear reaction, nitrogen
Nitrogen
Nitrogen is a chemical element that has the symbol N, atomic number of 7 and atomic mass 14.00674 u. Elemental nitrogen is a colorless, odorless, tasteless, and mostly inert diatomic gas at standard conditions, constituting 78.08% by volume of Earth's atmosphere...

 gas can be injected into the primary coolant cycle. This is because nitrogen has a larger absorption cross-section for neutrons than carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

 or oxygen
Oxygen
Oxygen is the element with atomic number 8 and represented by the symbol O. Its name derives from the Greek roots ὀξύς and -γενής , because at the time of naming, it was mistakenly thought that all acids required oxygen in their composition...

; hence, the core would then become less reactive.

As the neutron energy increases, the neutron cross section of most isotopes decreases. The boron
Boron
Boron is the chemical element with atomic number 5 and the chemical symbol B. Boron is a metalloid. Because boron is not produced by stellar nucleosynthesis, it is a low-abundance element in both the solar system and the Earth's crust. However, boron is concentrated on Earth by the...

 isotope
Isotope
Isotopes are variants of atoms of a particular chemical element, which have differing numbers of neutrons. Atoms of a particular element by definition must contain the same number of protons but may have a distinct number of neutrons which differs from atom to atom, without changing the designation...

10B is responsible for the majority of the neutron absorption. Boron-containing materials can be used as neutron shields to reduce the activation of objects close to a reactor core.

External links

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