Sodium aluminate
Encyclopedia
Sodium aluminate is an important commercial inorganic chemical. It works as an effective source of aluminium hydroxide
Aluminium hydroxide
Aluminium hydroxide, Al3, ATH, sometimes erroneously called Hydrate of alumina, is found in nature as the mineral gibbsite and its three, much more rare forms, polymorphs: bayerite, doyleite and nordstrandite. Closely related are aluminium oxide hydroxide, AlO, and aluminium oxide, Al2O3,...

 for many industrial and technical applications. Pure sodium
Sodium
Sodium is a chemical element with the symbol Na and atomic number 11. It is a soft, silvery-white, highly reactive metal and is a member of the alkali metals; its only stable isotope is 23Na. It is an abundant element that exists in numerous minerals, most commonly as sodium chloride...

 aluminate
Aluminate
An aluminate is a compound containing aluminium and oxygen. When precipitated from solution, the anion condenses with more electropositive elements. The generally accepted form of the aluminate is a mononuclear tetrahedral complex that is negatively charged, Al4− or AlO2−...

 (anhydrous
Anhydrous
As a general term, a substance is said to be anhydrous if it contains no water. The way of achieving the anhydrous form differs from one substance to another...

) is a white crystal
Crystal
A crystal or crystalline solid is a solid material whose constituent atoms, molecules, or ions are arranged in an orderly repeating pattern extending in all three spatial dimensions. The scientific study of crystals and crystal formation is known as crystallography...

line solid having a formula variously given as NaAlO2, NaAl(OH)4 (hydrated), Na2O·Al2O3, or Na2Al2O4. Commercial sodium aluminate is available as a solution or a solid.

Other related compounds, sometimes called sodium aluminate, prepared by reaction of Na2O
Sodium oxide
Sodium oxide is a chemical compound with the formula Na2O. It is used in ceramics and glasses, though not in a raw form. Treatment with water affords sodium hydroxide....

 and Al2O3
Aluminium oxide
Aluminium oxide is an amphoteric oxide with the chemical formula 23. It is commonly referred to as alumina, or corundum in its crystalline form, as well as many other names, reflecting its widespread occurrence in nature and industry...

 are Na5AlO4 which contains discrete AlO45− anions, Na7Al3O8 and Na17Al5O16 which contain complex polymeric anions, and NaAl11O17, once mistakenly believed to be β-alumina, a phase of aluminium oxide
Aluminium oxide
Aluminium oxide is an amphoteric oxide with the chemical formula 23. It is commonly referred to as alumina, or corundum in its crystalline form, as well as many other names, reflecting its widespread occurrence in nature and industry...

.

Structure

Anhydrous sodium aluminate, NaAlO2, contains a three dimensional framework of corner linked AlO4 tetrahedra. The hydrated form NaAlO2·5/4H2O has layers of AlO4 tetrahedra joined into rings and the layers are held together by sodium ions and water molecules that hydrogen bond to O atoms in the AlO4 tetrahedra.

Manufacturing

Sodium aluminate is manufactured by the dissolution of- aluminium hydroxide
Aluminium hydroxide
Aluminium hydroxide, Al3, ATH, sometimes erroneously called Hydrate of alumina, is found in nature as the mineral gibbsite and its three, much more rare forms, polymorphs: bayerite, doyleite and nordstrandite. Closely related are aluminium oxide hydroxide, AlO, and aluminium oxide, Al2O3,...

 in a caustic soda (NaOH) solution. Aluminium hydroxide (gibbsite
Gibbsite
Gibbsite, Al3, is one of the mineral forms of aluminium hydroxide. It is often designated as γ-Al3 . It is also sometimes called hydrargillite ....

) can be dissolved in 20–25% aqueous NaOH solution at a temperature near the boiling point. The use of more concentrated NaOH solutions leads to a semi-solid product. The process must be carried out in steam-heated vessels of nickel
Nickel
Nickel is a chemical element with the chemical symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel belongs to the transition metals and is hard and ductile...

 or steel
Steel
Steel is an alloy that consists mostly of iron and has a carbon content between 0.2% and 2.1% by weight, depending on the grade. Carbon is the most common alloying material for iron, but various other alloying elements are used, such as manganese, chromium, vanadium, and tungsten...

, and the aluminium hydroxide should be boiled with approximately 50% aqueous caustic soda until a pulp forms. The final mixture has to be poured into a tank and cooled; a solid mass containing about 70% NaAlO2 then forms. After being crushed, this product is dehydrated in a rotary oven heated either directly or indirectly by burning hydrogen
Hydrogen
Hydrogen is the chemical element with atomic number 1. It is represented by the symbol H. With an average atomic weight of , hydrogen is the lightest and most abundant chemical element, constituting roughly 75% of the Universe's chemical elemental mass. Stars in the main sequence are mainly...

. The resulting product contains 90% NaAlO2 and 1% water, together with 1% free NaOH.

Reaction of aluminium metal and alkali

Sodium aluminate is also formed by the action of sodium hydroxide on elemental aluminium. The reaction is highly exothermic once established and is accompanied by the rapid evolution of hydrogen gas. The reaction is sometimes written as:
2 Al + 2 NaOH + 2 H2O → 2 NaAlO2 + 3 H2

however the species produced in solution is likely to contain the [Al(OH)4] ion or perhaps the [Al(H2O)2(OH)4].

This reaction has been proposed as a potential source of fuel for hydrogen powered cars.

Uses

In water treatment it is used as an adjunct to water softening systems, as a coagulant
Coagulant
Coagulant can refer to:* flocculation* coagulation agent...

 aid to improve flocculation
Flocculation
Flocculation, in the field of chemistry, is a process wherein colloids come out of suspension in the form of floc or flakes by the addition of a clarifying agent. The action differs from precipitation in that, prior to flocculation, colloids are merely suspended in a liquid and not actually...

, and for removing dissolved silica and phosphate
Phosphate
A phosphate, an inorganic chemical, is a salt of phosphoric acid. In organic chemistry, a phosphate, or organophosphate, is an ester of phosphoric acid. Organic phosphates are important in biochemistry and biogeochemistry or ecology. Inorganic phosphates are mined to obtain phosphorus for use in...

s.

In construction technology, sodium aluminate is employed to accelerate the solidification of concrete, mainly when working during frost.

Sodium aluminate is also used in the paper industry, for fire brick
Fire brick
A fire brick, firebrick, or refractory brick is a block of refractory ceramic material used in lining furnaces, kilns, fireboxes, and fireplaces. A refractory brick is built primarily to withstand high temperature, but will also usually have a low thermal conductivity for greater energy efficiency...

 production, alumina production and so forth.

Sodium aluminate solutions are intermediates in the production of zeolites.
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