Sewage sludge treatment
Encyclopedia
Sewage sludge treatment describes the processes used to manage and dispose of the sludges produced during sewage treatment
Sewage treatment
Sewage treatment, or domestic wastewater treatment, is the process of removing contaminants from wastewater and household sewage, both runoff and domestic. It includes physical, chemical, and biological processes to remove physical, chemical and biological contaminants...

.

Sources of sludge

Coarse primary solids and secondary biosolids accumulated in a wastewater treatment process must be treated and disposed of in a safe and effective manner. This material may be inadvertently contaminated with toxic organic and inorganic compounds (e.g. heavy metals
Heavy metals
A heavy metal is a member of a loosely-defined subset of elements that exhibit metallic properties. It mainly includes the transition metals, some metalloids, lanthanides, and actinides. Many different definitions have been proposed—some based on density, some on atomic number or atomic weight,...

).

Digestion

Many sludges are treated using a variety of digestion techniques, the purpose of which is to reduce the amount of organic matter
Organic matter
Organic matter is matter that has come from a once-living organism; is capable of decay, or the product of decay; or is composed of organic compounds...

 and the number of disease-causing microorganism
Microorganism
A microorganism or microbe is a microscopic organism that comprises either a single cell , cell clusters, or no cell at all...

s present in the solids. The most common treatment options include anaerobic digestion
Anaerobic digestion
Anaerobic digestion is a series of processes in which microorganisms break down biodegradable material in the absence of oxygen. It is used for industrial or domestic purposes to manage waste and/or to release energy....

, aerobic digestion, and composting.

Anaerobic digestion

Anaerobic digestion
Anaerobic digestion
Anaerobic digestion is a series of processes in which microorganisms break down biodegradable material in the absence of oxygen. It is used for industrial or domestic purposes to manage waste and/or to release energy....

 is a bacterial process that is carried out in the absence of oxygen. The process can either be thermophilic
Thermophile
A thermophile is an organism — a type of extremophile — that thrives at relatively high temperatures, between 45 and 122  °C . Many thermophiles are archaea...

digestion in which sludge is fermented
Industrial fermentation
Industrial fermentation is the intentional use of fermentation by microorganisms such as bacteria and fungi to make products useful to humans. Fermented products have applications as food as well as in general industry.- Food fermentation :...

 in tanks at a temperature of 55°C or mesophilic
Mesophile
A mesophile is an organism that grows best in moderate temperature, neither too hot nor too cold, typically between 25 and 40 °C...

, at a temperature of around 36°C. Though allowing shorter retention time, thus smaller tanks, thermophilic digestion is more expensive in terms of energy consumption for heating the sludge.

Anaerobic digestion generates biogas
Biogas
Biogas typically refers to a gas produced by the biological breakdown of organic matter in the absence of oxygen. Organic waste such as dead plant and animal material, animal dung, and kitchen waste can be converted into a gaseous fuel called biogas...

 with a high proportion of methane
Methane
Methane is a chemical compound with the chemical formula . It is the simplest alkane, the principal component of natural gas, and probably the most abundant organic compound on earth. The relative abundance of methane makes it an attractive fuel...

 that may be used to both heat the tank and run engine
Engine
An engine or motor is a machine designed to convert energy into useful mechanical motion. Heat engines, including internal combustion engines and external combustion engines burn a fuel to create heat which is then used to create motion...

s or microturbines for other on-site processes. In large treatment plants sufficient energy can be generated in this way to produce more electricity
Electricity
Electricity is a general term encompassing a variety of phenomena resulting from the presence and flow of electric charge. These include many easily recognizable phenomena, such as lightning, static electricity, and the flow of electrical current in an electrical wire...

 than the machines require. The methane generation is a key advantage of the anaerobic process. Its key disadvantage is the long time required for the process (up to 30 days) and the high capital cost.

Under laboratory conditions it is possible to directly generate useful amounts of electricity from organic sludge using naturally occurring electrochemically active bacteria . Potentially, this technique could lead to an ecologically positive form of power generation, but in order to be effective such a microbial fuel cell
Microbial fuel cell
A microbial fuel cell or biological fuel cell is a bio-electrochemical system that drives a current by mimicking bacterial interactions found in nature....

 must maximize the contact area between the effluent and the bacteria-coated anode surface, which could severely hamper throughput.

For the Upflow Anaerobic Sludge Blanket treatment see UASB.

Aerobic digestion

Aerobic
Aerobic organism
An aerobic organism or aerobe is an organism that can survive and grow in an oxygenated environment.Faculitative anaerobes grow and survive in an oxygenated environment and so do aerotolerant anaerobes.-Glucose:...

 digestion is a bacterial process occurring in the presence of oxygen. Under aerobic conditions, bacteria rapidly consume organic matter and convert it into carbon dioxide
Carbon dioxide
Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

. Once there is a lack of organic matter, bacteria die and are used as food by other bacteria. This stage of the process is known as endogenous respiration. Solids reduction occurs in this phase. Because the aerobic digestion occurs much faster than anaerobic digestion, the capital costs of aerobic digestion are lower. However, the operating costs are characteristically much greater for aerobic digestion because of energy costs for aeration
Aeration
Aeration is the process by which air is circulated through, mixed with or dissolved in a liquid or substance.-Aeration of liquids:-Methods:Aeration of liquids is achieved by:...

 needed to add oxygen to the process.

Composting

Composting is also an aerobic process that involves mixing the wastewater solids with sources of carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

 such as sawdust, straw or wood chips. In the presence of oxygen, bacteria digest both the wastewater solids and the added carbon source and, in doing so, produce a large amount of heat.

Both anaerobic and aerobic digestion processes can result in the destruction of disease-causing microorganisms and parasites to a sufficient level to allow the resulting digested solids to be safely applied to land used as a soil amendment material (with similar benefits to peat
Peat
Peat is an accumulation of partially decayed vegetation matter or histosol. Peat forms in wetland bogs, moors, muskegs, pocosins, mires, and peat swamp forests. Peat is harvested as an important source of fuel in certain parts of the world...

) or used for agriculture as a fertilizer provided that levels of toxic constituents are sufficiently low.

The largest composting site in the world that also processes sewage is the Edmonton Composting Facility
Edmonton Composting Facility
The Edmonton Composting Facility is the site of the City of Edmonton's advanced co-composting system for processing organic waste. Co-composting involves mixing household wastes with biosolids , to create compost. Together with the City's three recycling programs, Edmonton is able to divert 60% of...

, in Edmonton
Edmonton
Edmonton is the capital of the Canadian province of Alberta and is the province's second-largest city. Edmonton is located on the North Saskatchewan River and is the centre of the Edmonton Capital Region, which is surrounded by the central region of the province.The city and its census...

, Canada.

Thermal depolymerization

Thermal depolymerization
Thermal depolymerization
Thermal depolymerization is a depolymerization process using hydrous pyrolysis for the reduction of complex organic materials into light crude oil. It mimics the natural geological processes thought to be involved in the production of fossil fuels...

 uses hydrous pyrolysis
Hydrous pyrolysis
Hydrous pyrolysis refers to the thermal decomposition which takes place when organic compounds are heated to high temperatures in the presence of water.Steam cracking is used in the petroleum industry to produce the lighter alkenes...

 to convert reduced complex organics to oil. The premacerated, grit-reduced sludge is heated to 250C and compressed to 40 MPa. The hydrogen in the water inserts itself between chemical bonds in natural polymers such as fats, proteins and cellulose. The oxygen of the water combines with carbon, hydrogen and metals. The result is oil, light combustible gases such as methane, propane and butane, water with soluble salts, carbon dioxide, and a small residue of inert insoluble material that resembles powdered rock and char. All organisms and many organic toxins are destroyed. Inorganic salts such as nitrates and phosphates remain in the water after treatment at sufficiently high levels that further treatment is required.

The energy from decompressing the material is recovered, and the process heat and pressure is usually powered from the light combustible gases. The oil is usually treated further to make a refined useful light grade of oil, such as no. 2 diesel and no. 4 heating oil, and then sold.

The choice of a wastewater solid treatment method depends on the amount of solids generated and other site-specific conditions. However, in general, composting is most often applied to smaller-scale applications followed by aerobic digestion and then lastly anaerobic digestion for the larger-scale municipal applications.

Sludge disposal

When a liquid sludge is produced, further treatment may be required to make it suitable for final disposal. Typically, sludges are thickened (dewatered) to reduce the volumes transported off-site for disposal. Processes for reducing water content include lagooning in drying beds to produce a cake that can be applied to land or incinerated; pressing
Belt filter
The belt filter is an industrial machine, used for solid/liquid separation processes, particularly the dewatering of sludges in the chemical industry, mining and water treatment...

, where sludge is mechanically filtered, often through cloth screens to produce a firm cake; and centrifugation where the sludge is thickened by centrifugally separating the solid and liquid. Sludges can be disposed of by liquid injection to land or by disposal in a landfill. There are concerns about sludge incineration because of air pollutants in the emissions, along with the high cost of supplemental fuel, making this a less attractive and less commonly constructed means of sludge treatment and disposal. There is no process which completely eliminates the requirements for disposal of biosolids.

In South Australia, after centrifugation, the sludge is then completely dried by sunlight. The nutrient rich biosolids are then provided to farmers free-of-charge to use as a natural fertiliser. This method has reduced the amount of landfill generated by the process each year.

In the very large metropolitan areas of southern California
California
California is a state located on the West Coast of the United States. It is by far the most populous U.S. state, and the third-largest by land area...

inland communities return sewage sludge to the sewer system of communities at lower elevations to be reprocessed at a few very large treatment plants on the Pacific coast. This reduces the required size of interceptor sewers and allows local recycling of treated waste-water while retaining the economy of a single sludge processing facility.
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