Sayano-Shushenskaya hydroelectric station
Encyclopedia
The Sayano–Shushenskaya Dam is located on the Yenisei River
Yenisei River
Yenisei , also written as Yenisey, is the largest river system flowing to the Arctic Ocean. It is the central of the three great Siberian rivers that flow into the Arctic Ocean...

, near Sayanogorsk
Sayanogorsk
Sayanogorsk is a town in the Republic of Khakassia, Russia, located on the left bank of the Yenisei River, south of Abakan and about east of the railway station on the line Kamyshta which goes from Abakan to Abaza. Population: -Economy:...

 in Khakassia
Khakassia
The Republic of Khakassia or Khakasiya is a federal subject of Russia located in south-central Siberia. Its capital city is Abakan, which is also the largest city in the republic...

, Russia
Russia
Russia or , officially known as both Russia and the Russian Federation , is a country in northern Eurasia. It is a federal semi-presidential republic, comprising 83 federal subjects...

. It is the largest power plant in Russia and the sixth-largest hydroelectric plant
Hydroelectricity
Hydroelectricity is the term referring to electricity generated by hydropower; the production of electrical power through the use of the gravitational force of falling or flowing water. It is the most widely used form of renewable energy...

 in the world, by average power generation. The full legal name of the power plant, OJSC [Open Joint-Stock Society] P. S. Neporozhny Sayano-Shushenskaya HPP [hydro power plant], refers to the Soviet-time Minister of Energy and Electrification Pyotr Neporozhny. The head of the power plant is Valery Kyari.

Description

The plant is operated by RusHydro
RusHydro
RusHydro , previously known as Hydro-OGK, is a Russian hydroelectricity company. As of 2008 it has a capacity of 25 gigawatts. It is the world's second-largest hydroelectric power producer and is the country's largest power-generating company and the largest successor to RAO UES...

. As of 2009, it was the largest power plant in Russia and the world's sixth-largest hydroelectric plant by average power generation. It provides more than a quarter of RusHydro
RusHydro
RusHydro , previously known as Hydro-OGK, is a Russian hydroelectricity company. As of 2008 it has a capacity of 25 gigawatts. It is the world's second-largest hydroelectric power producer and is the country's largest power-generating company and the largest successor to RAO UES...

's generation capacity. The plant operated ten type РО-230/833-0-677  hydro turbines manufactured at the Leningradsky Metallichesky Zavod
Leningradsky Metallichesky Zavod
Leningradsky Metallichesky Zavod , also known as LMZ, is the largest Russian manufacturer of power machines and turbines for electric power stations.-History:...

, each with a capacity of 640 MW at 194 metres (636.5 ft) head. The total installed capacity of the plant is 6,400 MW; its average annual production is 23.5 TWh, which peaked in 2006 at 26.8 TWh.

The station's constructions include the dam, a power plant building located near the dam, and an additional spillway which is under construction. The arch-gravity dam
Arch-gravity dam
An arch-gravity dam, curved-gravity dam or arched dam is a dam with the characteristics of both an arch dam and a gravity dam. It is a dam that curves upstream in a narrowing curve that directs most of the water against the canyon rock walls, providing the force to compress the dam...

 is 245.5 metres (805.4 ft) high. It has a crest length of 1066 metres (3,497.4 ft), crest width of 25 metres (82 ft), base width of 105.7 metres (346.8 ft) and maximum head of 220 metres (721.8 ft). It consists of a solid left-bank dam 246.1 metres (807.4 ft) long, a power dam 331.8 metres (1,088.6 ft) long, a spillway dam 189.6 metres (622 ft) long and a solid right-bank dam 298.5 metres (979.3 ft) long. It is by far the larger of only two gravity-arch dams in Russia. Water pressure for the dam is approximately 30 million tons, of which 60% is neutralized by the dam's own weight and 40% is carried to rock on the bank

The dam is constructed to "safely" withstand earthquake
Earthquake
An earthquake is the result of a sudden release of energy in the Earth's crust that creates seismic waves. The seismicity, seismism or seismic activity of an area refers to the frequency, type and size of earthquakes experienced over a period of time...

s up to 8 on the Richter scale, and was recorded by the Guinness Book of World Records for the strongest construction of its type.

The dam supports the Sayano-Shushenskoe Reservoir, with a total capacity of 31.34 km3, useful capacity of 15.34 km3 and surface area of 621 km² (239.8 sq mi).

Economic value

The station is the largest one contributing to peak consumption in the Unified Energy Systems of Russia
IPS/UPS
The IPS/UPS is a wide area synchronous transmission grid of some CIS countries with a common mode of operation and centralized supervisory control. It has an installed generation capacity of 300 gigawatts, and produces 1,200 terawatt-hours per year for its 280 million customers...

. More than 70% of generated electrical power goes to Rusal
United Company RUSAL
United Company RUSAL is the world's largest aluminium company, with headquarters in Moscow, Russian Federation. UC RUSAL accounts for almost 11% of the world's primary aluminium output and 13% of the world’s alumina production. The United Company was formed by the merger of RUSAL , SUAL, and the...

's four smelters
Smelting
Smelting is a form of extractive metallurgy; its main use is to produce a metal from its ore. This includes iron extraction from iron ore, and copper extraction and other base metals from their ores...

 in Siberia.

In years of heavy rainfall, about 1,600–2,000 GWh are lost due to lack of high-voltage line transmission capacity, and some water bypasses the turbines. To avert this, a new aluminium plant was started on 15 December 2006.

History

The decision to build the power station was taken in 1960. On November 4, 1961, geologists reached the area, and an exact location was chosen. Construction started in 1968 and the plant was opened in 1978. It was partially reconstructed in 1987. The plant was designed by the Saint Petersburg
Saint Petersburg
Saint Petersburg is a city and a federal subject of Russia located on the Neva River at the head of the Gulf of Finland on the Baltic Sea...

 branch of the Hydroproject
Hydroproject
Hydroproject is a Russian hydrotechnical design firm. Based in Moscow, it has a number of branches around the country. Its main activities are design of dams, hydroelectric stations, canals, sluices, etc....

institute, Lenhydroproject
Lenhydroproject
Lenhydroproject is a major research and design institute for hydrotechnology and hydroelectric engineering based in St. Petersburg, Russia. Since 1993 it is incorporated as a "JSC Lenhydroproject", part of RusHydro company....

.

In 1993, the power plant was privatized and RAO UES became the main shareholder. In April 2003, the Government of Khakassia by the initiative of the governor Alexei Lebed filed a suit to invalidate the deal. In April 2004, the East Siberian Arbitration invalidated the deal; however, it was overruled by the Supreme Arbitration Court.

The plant was closed after accident on 17 August 2009
2009 Sayano-Shushenskaya hydro accident
The 2009 Sayano–Shushenskaya hydroelectric power station accident occurred at 00:13 GMT on 17 August 2009, when turbine 2 of the Sayano–Shushenskaya hydroelectric power station broke apart violently...

. Turbine number 6 was restarted on 24 February 2010. Turbine 5 restarted on 22 March 2010. Turbine 4 was restarted 4th August 2010. Turbine 3 is scheduled to restart in December 2010.

Stability concerns

In 1998, the Russian Emergency Situations Ministry claimed that the "station construction [had] dangerously changed" and that the dam wall might not withstand the repeatedly increasing pressures of the annual spring floods. Since the basement of the dam is weakened, the 30 million tons of water pressure is currently not divided 40/60 between the dam as arc supporting on the shore rocks and dam with its own weight. Most of the water pressure (and probably some from the dam's own weight too) is today driven to the shore rocks since the dam is not constructed to withstand such pressure division.

There were problems with increasing water filtration through dam concrete also. In 1993 a French company "Saltenbash" impregnated dam constructions with resins after which the filtration was reduced and situation improved substantially. In later times the impregnation was repeated by Russian companies.

In 1996 the concrete was repaired on the reservoir side at levels from 344 to 388 meters At the same time, the soil under the dam and supporting it from sides, was impregnated to decrease the water filtration.

In 2004, BBC Monitoring quoted a Russian TV news report as saying that the dam operators had been forced to construct an extra water intake wall to alleviate the spring flood pressures.

On 8 September 2009, the Accounts Chamber of the Russian Federation disclosed that the power station was audited in 2007 and that 85% of all technological equipment needed be replaced. An official notification was sent to the government and the Prosecutor General's Office.

On 11 September 2009, RusHydro made an announcement about the dam's status, saying that the dam is not dangerous as there are around 11,000 sensors in 10 longitudinal galleries in it, and that all dam sections are under continuous monitoring. According to RusHydro, displacements of the dam are both, the reversible seasonal and the irreversible. The movements have been reduced in recent years. The maximum displacement (141.5 millimetres (5.6 in)) was recorded in 2006 at dam central section No 33, which however was below the allowed maximum of 145.5 millimetres (5.7 in). According to RusHydro, the scope of displacement between the anchor legs and the machinery hall does not exceed 2.3 millimetre (0.0905511811023622 in), which is less than the width between them (50 millimetres (2 in)), and therefore the dam cannot overwhelm the machinery hall. Also, according to RusHydro the dam is constructed for forces 2.4 times stronger than the actual forces on it are. The spillway is constructed for maximum output 13,600 m3/s, the maximum real water spill can be 7,000–7,500 m3/s as the higher spill will flood villages below the dam.

Speculation

The official RusHydro assessment, however, was deemed overly optimistic by the opposition. The dam, which has no major flood control structures upstream, must bear the brunt of spring freshets, and due to a snowy winter and late thaw, in the first week of June 2010 the amount of spring flood water influx was about twice the normal (peaking at 9,700 m3/s on June 5 and expected to stay around 7,000 m3/s throughout the second and third weeks of June). Due to the August 2009 accident, only 2 out of 10 turbines were operable and capable of routing only 690 m3/s of water. Consequently, most of the water influx into the reservoir must be drained through a poorly designed spillway, which previously had already suffered extensive damage as a result of spring floods in 1985 and 1988. As of June 8, drainage through the spillway was roughly 5,000 m3/s. While it would be possible to increase the spillway drain to 7,000—7,500 m3/s, such operation was previously deemed unsafe to the structure, and could result in further erosion of the dam's already weakened foundation even as the reservoir continues to fill. The damage would occur by direct impact of the falling water to the spill well (which, once its concrete slab lining were destroyed, would expose and erode the dam's bedrock support) as well as by intense vibrations created by the waterfall, which the concrete dam, lacking steel reinforcement, is not designed to withstand for prolonged periods. To that date, only one section of the bypass spillway had been completed, and was capable of routing only 2,000 m3/s of water, meaning that the main spillway, probably already worn and torn from the 2009 winter's heavy ice deposition on the dam, must continue to be operated for some time before repairs would be possible.

This situation has led some of the local population to petition for controlled draining of the reservoir and deconstruction of the dam, since the consequences of the dam's failure, should it occur, would be catastrophic. The resulting flood wave, which could be from 50 to 200 m high near the breach and moving at up to 200 km/h, would destroy the downstream Maynskaya HPP in a matter of minutes; the nearby town of Sayanogorsk
Sayanogorsk
Sayanogorsk is a town in the Republic of Khakassia, Russia, located on the left bank of the Yenisei River, south of Abakan and about east of the railway station on the line Kamyshta which goes from Abakan to Abaza. Population: -Economy:...

 would be flooded in under half an hour, and the heavily populated area including Abakan
Abakan
Abakan is the capital city of the Republic of Khakassia, Russia, located in the central part of Minusinsk Depression, at the confluence of the Yenisei and Abakan Rivers. Population: -History:...

 and Minusinsk
Minusinsk
Minusinsk is a historic town in Krasnoyarsk Krai, Russia. It serves as the administrative center of Minusinsky District, although it is not administratively a part of it. Population: 44,500 ....

 (altogether more than 200,000 people)—within 40 minutes to several hours. After reaching the Krasnoyarskaya HPP
Krasnoyarsk hydroelectric dam
The Krasnoyarsk Dam is a high concrete gravity dam located on the Yenisey River about upstream from Krasnoyarsk in Divnogorsk, Russia. It was constructed from 1956 to 1972 and supplies 6,000 MW of power, mostly used to supply the KrAZ...

 further downstream, the flood wave would rise its reservoir by roughly 10 m and spill over its dam, destroying the power plant machinery. If that dam should fail too (the possibility of which exists in this scenario), the resulting mass of water could wash away the city of Krasnoyarsk
Krasnoyarsk
Krasnoyarsk is a city and the administrative center of Krasnoyarsk Krai, Russia, located on the Yenisei River. It is the third largest city in Siberia, with the population of 973,891. Krasnoyarsk is an important junction of the Trans-Siberian Railway and one of Russia's largest producers of...

 and its suburbs, drowning or displacing their population of over 1,000,000.

1979 accident

On 23 May 1979, spring flood water entered into the machine hall and flooded the first working turbine unit. The turbine was restarted on 4 July 1979. The dam had not yet been completed.

1985 accident

A powerful spring flood destroyed 80% of the concrete spillway
Spillway
A spillway is a structure used to provide the controlled release of flows from a dam or levee into a downstream area, typically being the river that was dammed. In the UK they may be known as overflow channels. Spillways release floods so that the water does not overtop and damage or even destroy...

 bottom plate, tearing apart 50 millimetres (2 in)-thick anchor bolt
Anchor bolt
An anchor bolt is used to attach objects or structures to concrete. There are many types of anchor bolts, consisting of designs that are mostly proprietary to the manufacturing companies. All consist of a threaded end, to which a nut and washer can be attached for the external load...

s and carving seven meters deep into the bed rock.

1988 accident

A powerful spring flood destroyed the spillway well. As a result, working headway for the future was reduced by five meters.

2009 accident

On 17 August 2009, the station suffered a catastrophic accident that caused flooding of the engine and turbine rooms and a transformer explosion. , 74 people were confirmed dead while one person is listed as missing.

Power generation from the station ceased completely following the incident, with the resulting blackout in residential areas being alleviated by diverting power from other plants. Aluminium smelter
Aluminium smelting
Aluminium smelting is the process of extracting aluminium from its oxide alumina, generally by the Hall-Héroult process. Alumina is extracted from the ore Bauxite by means of the Bayer process at an alumina refinery....

s in Sayanogorsk
Sayanogorsk
Sayanogorsk is a town in the Republic of Khakassia, Russia, located on the left bank of the Yenisei River, south of Abakan and about east of the railway station on the line Kamyshta which goes from Abakan to Abaza. Population: -Economy:...

 and Khakassia
Khakassia
The Republic of Khakassia or Khakasiya is a federal subject of Russia located in south-central Siberia. Its capital city is Abakan, which is also the largest city in the republic...

 were completely cut off from the grid before power supplies were replaced using alternate power sources. Russia warned that in the longer term it might lose up to 500,000 tons of aluminum output due to the power shortage, and called for accelerating the construction of the Boguchanskaya hydroelectric power station to replace lost generating capacity.

The accident caused an oil spill
Oil spill
An oil spill is the release of a liquid petroleum hydrocarbon into the environment, especially marine areas, due to human activity, and is a form of pollution. The term is mostly used to describe marine oil spills, where oil is released into the ocean or coastal waters...

 with at least 40 tonnes of transformer oil
Transformer oil
Transformer oil or insulating oil is usually a highly-refined mineral oil that is stable at high temperatures and has excellent electrical insulating properties. It is used in oil-filled transformers, some types of high voltage capacitors, fluorescent lamp ballasts, and some types of high voltage...

 released, spreading over 80 km (49.7 mi) downstream of Yenisei.

The plant is expected to restart its operations within 1 to 1½ months, while the complete repair of the power station may take up to four years. According to Russian Energy Minister Sergei Shmatko
Sergei Shmatko
Sergei Ivanovich Shmatkó is a Russian businessman and politician specializing in the energy industry. Since May 2008, he is the Minister of Energy.-Early life:Shmatko was born in Stavropol...

 the rebuilding of the engine room alone would cost $1.2 billion.

Dam subcontractor Gidroelectroremont's chief accountant has been accused by the Khakassia police of embezzling 24 million rubles from the funds allocated by RusHydro for repairing the dam.

Official report summary

On 3 October 2009 the official report about Sayano-Shushenskaya hydro accident was published. In summary, it states that the accident was primarily caused by vibrations of turbine № 2 which led to fatigue damage of the mountings of the turbine, including its cover. The report found that at the moment of the accident, the nuts on at least 6 bolts keeping the turbine cover in place were absent. After the accident, 49 found bolts were investigated: 41 had fatigue cracks. On 8 bolts, the fatigue-damaged area exceeded 90% of the total cross-sectional area.

On the day of the accident, turbine № 2 worked as the plant's power output regulator. At 8:12 the turbine № 2 output power was reduced by an automatic turbine regulator, and it entered into a powerband unrecommended for the head pressure that day. Shortly afterwards the bolts keeping the turbine № 2 cover in place were broken. Under water pressure (about 20 atmospheres) the spinning turbine with its cover, rotor and upper parts jumped out of the casing, destroying the machinery hall equipment and building.

Pressurised water immediately flooded the rooms and continued damage to the plant. At the same time, an alarm was received at the power station's main control panel, and the power output fell to zero, resulting in a local blackout. But it took 25 minutes to manually close the water gates to the other turbines; during that time they continued to spin — without load.

See also


  • Energy policy of Russia
    Energy policy of Russia
    The Energy policy of Russia is contained in an Energy Strategy document, which sets out policy for the period up to 2020. In 2000 the Russian government approved the main provisions of the Russian energy strategy to 2020, and in 2003 the new Russian energy strategy was confirmed by the government...

  • List of largest hydroelectric power stations
  • List of largest power stations in the world
  • List of conventional hydroelectric power stations
  • List of power stations in Russia

External links

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