Label dispenser
Encyclopedia
Label dispensers and label applicators are machines built to simplify the process of removing a label
from its liner or backing tape. Some are bench-top for dispensing the labels while others include the application of the label to the item (such as a package).
Label dispensers are designed with varying sizes and features which are often specific to the type of label they can dispense and to the degree of automation desired.
The labels are applied by either manual application or automatic application. Automatic application are basically of two types, tamp on or wipe on.
, packaging, food and beverage
, fast food
, photo labs, and more.
dispensers go back to the 1920s. They are designed for light-duty use. They are operated by hand and are not automated, but still assist in the process of removing label
s from their liners. Many manual label
dispensers can dispense multiple rolls at once. Operation is performed by pulling the liner/backing paper around a plate or bar which causes the label
to peel away from the backing paper. This happens because the backing paper is usually thinner than the label
itself and is also underneath. When the liner is forced around a tight radius the label
lifts away and protrudes through the front or top of the dispenser.
The first electric dispenser was designed with the limit switch on the left of a 16" wide machine. 4-up multiple-row labels were loaded into the machine and once activated would advance one row of labels. The operator would take the labels from right to left, so that when the leftmost label was taken, the next row advanced, automatically providing a constant supply of labels to apply. The labels are also peeled without the natural curl that will happen when pulled from the backing paper with fingers. Also, only one hand was needed to take the label, the other hand could be used to move the material the label was being applied to.
Semi-automatic label dispensers are often built to withstand industrial conditions.
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
from its liner or backing tape. Some are bench-top for dispensing the labels while others include the application of the label to the item (such as a package).
Label dispensers are designed with varying sizes and features which are often specific to the type of label they can dispense and to the degree of automation desired.
The labels are applied by either manual application or automatic application. Automatic application are basically of two types, tamp on or wipe on.
Use
Label dispensers have many uses. Imagine how many items you purchase have labels, almost everything. Those labels were either applied by a machine or by hand, and most likely were peeled from the backing paper using some sort of label dispenser. Some of the more popular are bulk mailing, manufacturingManufacturing
Manufacturing is the use of machines, tools and labor to produce goods for use or sale. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale...
, packaging, food and beverage
Food and Beverage
F&B is a common abbreviation in the United States and Commonwealth countries, including Hong Kong. F&B is typically the widely accepted abbreviation for "Food and Beverage", which is the sector/industry that specializes in the conceptualization, the making of, and delivery of foods...
, fast food
Fast food
Fast food is the term given to food that can be prepared and served very quickly. While any meal with low preparation time can be considered to be fast food, typically the term refers to food sold in a restaurant or store with preheated or precooked ingredients, and served to the customer in a...
, photo labs, and more.
Manual label dispenser
Patents on Manual labelLabel
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
dispensers go back to the 1920s. They are designed for light-duty use. They are operated by hand and are not automated, but still assist in the process of removing label
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
s from their liners. Many manual label
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
dispensers can dispense multiple rolls at once. Operation is performed by pulling the liner/backing paper around a plate or bar which causes the label
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
to peel away from the backing paper. This happens because the backing paper is usually thinner than the label
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
itself and is also underneath. When the liner is forced around a tight radius the label
Label
A label is a piece of paper, polymer, cloth, metal, or other material affixed to a container or article, on which is printed a legend, information concerning the product, addresses, etc. A label may also be printed directly on the container or article....
lifts away and protrudes through the front or top of the dispenser.
Semi-automatic label dispenser
Electric Semi-automatic label dispensers were first patented in the early 1970s. They were originally designed for multiple-row address labels for bulk mailing houses. On average a good mailing house employee could apply approximately 500 labels per hour to envelopes. The label dispenser increased this to over 2,000 per hour. These dispensers advance individual or multiple-row labels and remove them from their lining similar to a manual dispenser, but instead of manually pulling on the liner, label advancement occurs when a trigger on the dispenser detects the absence of a label, such as when the operator removes the label. The sensor then closes the circuit and engages the motor, dispensing the next label until the sensor once again detects the label which opens the circuit.The first electric dispenser was designed with the limit switch on the left of a 16" wide machine. 4-up multiple-row labels were loaded into the machine and once activated would advance one row of labels. The operator would take the labels from right to left, so that when the leftmost label was taken, the next row advanced, automatically providing a constant supply of labels to apply. The labels are also peeled without the natural curl that will happen when pulled from the backing paper with fingers. Also, only one hand was needed to take the label, the other hand could be used to move the material the label was being applied to.
Semi-automatic label dispensers are often built to withstand industrial conditions.
Components
- MotorElectric motorAn electric motor converts electrical energy into mechanical energy.Most electric motors operate through the interaction of magnetic fields and current-carrying conductors to generate force...
: The motor automates the label dispenser and controls the speed at which labels are dispensed.
- Feed-Roller: This actually is the first patented method used in the semi-automatic label dispenser to advance the label forward. The label material is fed over the peeling edge, then through a feed-roller assembly which pinches the label material between a metal roller and a rubber roller. The metal roller is held in place with bushings pressed into aluminum blocks which hinge on a rod supported between two sideframes. The blocks use springs on each side to hold tension against the rubber roller (driven by a motor), and this also holds the tracking of the label material to the side of the machine with the sensor. Using this method label stock up to 16" width can be advanced and tracked perfectly. The disadvantage/advantage to this method is waste is not collected, but pushed out through the rear of the machine where it can be fed into a trash receptacle.
- Take-up hub/spool: This can take the place of the feed-roller. The take-up hub consists of a bar and a liner holder/clip, which are connected to the motor on a single side-frame. In operation, they turn in sync with the motor and wind the label liner in order to collect it in one place. As the take-up hub turns, pressure is placed in the liner and it is stretched across the strip plate, where peeling, or separation, occurs.
- Strip plate: A component of the machine which acts as a separator for the label and its liner. Each label is pulled across the strip plate until it is recognized by a photo sensor or limit switch. Strip plates can be of varying design and material, but they are often made of plastic, metal coil, or aluminum.
- PhotodetectorPhotodetectorPhotosensors or photodetectors are sensors of light or other electromagnetic energy. There are several varieties:*Active pixel sensors are image sensors consisting of an integrated circuit that contains an array of pixel sensors, each pixel containing a both a light sensor and an active amplifier...
or Limit switch: Used to trigger label advancement. Every semi-automatic label dispenser is equipped with one or the other. These detect the absence or presence of a label to facilitate dispensing. - Limit switch: This is the original method of label detection and can be used for most applications, it can detect a wide variety of labels.
- PhotodetectorPhotodetectorPhotosensors or photodetectors are sensors of light or other electromagnetic energy. There are several varieties:*Active pixel sensors are image sensors consisting of an integrated circuit that contains an array of pixel sensors, each pixel containing a both a light sensor and an active amplifier...
/Electric eye: Is an alternate method which uses a beam of light broken by the label as it passes over/between the sensors. It can be used for many different label types, but transparent material is an issue.