Kochi Refineries
Encyclopedia
The Kochi Refineries Ltd (KRL) is an oil refinery
in the city of Kochi
, in the state of Kerala
, India
. It is located in the Ambalamugal industrial district of Kochi
. It has a production capacity of 7.5 million tons
per annum as of Dec 1994. Founded as a public sector company owned by the Government of India
in 1963, it was acquired by the Bharat Petroleum Corporation Limited in 2006 which presently owns and runs it.
, Phillips Petroleum Company of USA and Duncan Brothers of Calcutta signed an agreement for the construction of a petroleum refinery in south India
, in Kochi, Kerala
.
The company was formally registered, as Cochin Refineries Ltd (CRL), on 6 September 1963 at Ernakulam
. Phillips Petroleum International Corporation was the prime contractors for the construction of the refinery. Construction work started in March 1964 and the first unit came on stream just after 29 months in September 1966. The Prime Minister of India Ms.Indira Gandhi
inaugurated it on 23 September 1966.
Kochi Refinery which is now owned by the Bharat Petroleum Corporation Limited is recognized as one of the best run refineries in India with global levels of excellence. Kochi Refinery Learning Centre managed by the refinery is regularly running various kinds of training and educational programmes relevant to oil and gas operations.
Refining capacity was further enhanced to 4.5 mmtpa in November 1984 when a fluidized catalytic cracking unit (FCCU) of 1 MMTPA capacity was added.
In Dec 1994, refining capacity was increased to 7.5 mmtpa (150,000 bpsd) along with revamp of FCCU to 1.4 MMTPA. A fuel gas de-sulphurisation unit was installed as part of this project to minimise sulphur dioxide emission. CRL entered into petrochemical sector in 1989 when aromatic production facilities with a design capacity of 87,200 tons per annum of benzene and 12,000 tons per annum of toluene was commissioned. In the year 2000, a 2 MMTPA Diesel Hydro De-sulphurisation (DHDS) plant was added to reduce the sulphur content in Diesel.
A captive power plant of 26.3 MW was commissioned in 1991. An additional captive power plant of 17.8 MW was commissioned in 1998 thus making the refinery self-sufficient in power.
An LPG bottling plant of capacity 44,000 TPA was commissioned in 2003. A Bitumen Emulsion plant of 10000 TPA capacity has also been commissioned in 2004.
A Biturox Bitumen Oxidation Unit of 378,000 TPA capacity was successfully commissioned and started-up in 2008.
The current capacity of the refinery is 9.5 MMTPA after capacity expansion in 2009
company, BPCL.
With a wide spectrum of activities, Kochi Refinery redefines the benchmarks in technology and market preferences. With a turnover of around USD 2500 million, the refinery aims to strengthen its presence in refining and marketing of petroleum products and further grow into the energy and petrochemical sectors.
Kochi Refinery is engaged in Refining
and marketing of petroleum products. Beginning with a capacity of 50000 oilbbl/d(bpd), today the Refinery has a refining capacity of 150000 oilbbl/d. The Company entered the petrochemical sector with benzene and toluene in 1989.
Kochi Refinery produces all fuel based refinery products viz Liquefied Petroleum Gas, Naphtha, Gasoline, Kerosene, Aviation Turbine Fuel, Gas Oil, Fuel Oil and Bitumen. The foray into direct marketing began since 1993 through marketing its aromatic products- Benzene and Toluene.
The company entered the International Petroleum business stream when its first parcel of Fuel Oil was exported in January 2001. Since then the company has not looked back and has exported around 100 parcels. In the last financial year the refinery exported products worth over USD 280 million.
Kochi Refinery, today, has earned the reputation as a reliable player in the International Trade, by virtue of superior product quality and customer service.
Kochi Refinery offers supplies of any grade Fuel Oil (both 180 cst and 380 cst) and Low Aromatic Naphtha (High Paraffinic) to the international market.
Kochi Refinery also produces speciality grade bitumen products like Natural Rubber Modified Bitumen, Bitumen Emulsion etc.
The Fuel Oil has been bench marked in the Singapore and Dubai Fuel Oil markets
An offshore crude oil receipt facility consisting of an offshore single point mooring (SPM)
facility and an associated shore tank farm (situated in Vypin
). This was commissioned on December 2007. The refinery is equipped to receive crude oil in Very Large Crude Carriers (VLCCs).
Oil refinery
An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as gasoline, diesel fuel, asphalt base, heating oil, kerosene, and liquefied petroleum gas...
in the city of Kochi
Kochi
-Places:* Kochi, a city in the state of Kerala, India, formerly known as Cochin* Kingdom of Cochin, a former feudal city-state on Malabar Coast, India** Fort Kochi, one of the three main urban components which constitute the present day city of Kochi, Kerala, India...
, in the state of Kerala
Kerala
or Keralam is an Indian state located on the Malabar coast of south-west India. It was created on 1 November 1956 by the States Reorganisation Act by combining various Malayalam speaking regions....
, India
India
India , officially the Republic of India , is a country in South Asia. It is the seventh-largest country by geographical area, the second-most populous country with over 1.2 billion people, and the most populous democracy in the world...
. It is located in the Ambalamugal industrial district of Kochi
Kochi
-Places:* Kochi, a city in the state of Kerala, India, formerly known as Cochin* Kingdom of Cochin, a former feudal city-state on Malabar Coast, India** Fort Kochi, one of the three main urban components which constitute the present day city of Kochi, Kerala, India...
. It has a production capacity of 7.5 million tons
Tonne
The tonne, known as the metric ton in the US , often put pleonastically as "metric tonne" to avoid confusion with ton, is a metric system unit of mass equal to 1000 kilograms. The tonne is not an International System of Units unit, but is accepted for use with the SI...
per annum as of Dec 1994. Founded as a public sector company owned by the Government of India
Government of India
The Government of India, officially known as the Union Government, and also known as the Central Government, was established by the Constitution of India, and is the governing authority of the union of 28 states and seven union territories, collectively called the Republic of India...
in 1963, it was acquired by the Bharat Petroleum Corporation Limited in 2006 which presently owns and runs it.
History
Kochi Refinery started on 27 April 1963 when Government of IndiaGovernment of India
The Government of India, officially known as the Union Government, and also known as the Central Government, was established by the Constitution of India, and is the governing authority of the union of 28 states and seven union territories, collectively called the Republic of India...
, Phillips Petroleum Company of USA and Duncan Brothers of Calcutta signed an agreement for the construction of a petroleum refinery in south India
South India
South India is the area encompassing India's states of Andhra Pradesh, Karnataka, Kerala and Tamil Nadu as well as the union territories of Lakshadweep and Pondicherry, occupying 19.31% of India's area...
, in Kochi, Kerala
Kerala
or Keralam is an Indian state located on the Malabar coast of south-west India. It was created on 1 November 1956 by the States Reorganisation Act by combining various Malayalam speaking regions....
.
The company was formally registered, as Cochin Refineries Ltd (CRL), on 6 September 1963 at Ernakulam
Ernakulam
Ernakulam refers to the downtown area or the western part of the mainland of Kochi city in Kerala, India. The city is the most urban part of Kochi and has lent its name to the Ernakulam district. Ernakulam is called the commercial capital of the state of Kerala and is a main nerve of business in...
. Phillips Petroleum International Corporation was the prime contractors for the construction of the refinery. Construction work started in March 1964 and the first unit came on stream just after 29 months in September 1966. The Prime Minister of India Ms.Indira Gandhi
Indira Gandhi
Indira Priyadarshini Gandhara was an Indian politician who served as the third Prime Minister of India for three consecutive terms and a fourth term . She was assassinated by Sikh extremists...
inaugurated it on 23 September 1966.
Kochi Refinery which is now owned by the Bharat Petroleum Corporation Limited is recognized as one of the best run refineries in India with global levels of excellence. Kochi Refinery Learning Centre managed by the refinery is regularly running various kinds of training and educational programmes relevant to oil and gas operations.
Capacity
The refinery had an original design capacity of 2.5 million metric tons per annum (mmtpa) which was increased to 3.3 mmtpa in 1973. Production of liquefied petroleum gas (LPG) and aviation turbine fuel (ATF) commenced after this expansion.Refining capacity was further enhanced to 4.5 mmtpa in November 1984 when a fluidized catalytic cracking unit (FCCU) of 1 MMTPA capacity was added.
In Dec 1994, refining capacity was increased to 7.5 mmtpa (150,000 bpsd) along with revamp of FCCU to 1.4 MMTPA. A fuel gas de-sulphurisation unit was installed as part of this project to minimise sulphur dioxide emission. CRL entered into petrochemical sector in 1989 when aromatic production facilities with a design capacity of 87,200 tons per annum of benzene and 12,000 tons per annum of toluene was commissioned. In the year 2000, a 2 MMTPA Diesel Hydro De-sulphurisation (DHDS) plant was added to reduce the sulphur content in Diesel.
A captive power plant of 26.3 MW was commissioned in 1991. An additional captive power plant of 17.8 MW was commissioned in 1998 thus making the refinery self-sufficient in power.
An LPG bottling plant of capacity 44,000 TPA was commissioned in 2003. A Bitumen Emulsion plant of 10000 TPA capacity has also been commissioned in 2004.
A Biturox Bitumen Oxidation Unit of 378,000 TPA capacity was successfully commissioned and started-up in 2008.
Merger with BPCL.
Bharat Petroleum Corporation Limited (BPCL) acquired the Government of India's shares in KRL in March 2001. Consequent to the merger Order dated 18 August, 2006 issued by Ministry of Company Affairs, the refinery has been amalgamated with Bharat Petroleum Corporation, hence forth to be known as BPCL-Kochi Refinery.The current capacity of the refinery is 9.5 MMTPA after capacity expansion in 2009
Competency
Today Kochi Refinery is a frontline entity as the unit of the Fortune 500Fortune 500
The Fortune 500 is an annual list compiled and published by Fortune magazine that ranks the top 500 U.S. closely held and public corporations as ranked by their gross revenue after adjustments made by Fortune to exclude the impact of excise taxes companies collect. The list includes publicly and...
company, BPCL.
With a wide spectrum of activities, Kochi Refinery redefines the benchmarks in technology and market preferences. With a turnover of around USD 2500 million, the refinery aims to strengthen its presence in refining and marketing of petroleum products and further grow into the energy and petrochemical sectors.
Kochi Refinery is engaged in Refining
Refining
Refining is the process of purification of a substance or a form. The term is usually used of a natural resource that is almost in a usable form, but which is more useful in its pure form. For instance, most types of natural petroleum will burn straight from the ground, but it will burn poorly...
and marketing of petroleum products. Beginning with a capacity of 50000 oilbbl/d(bpd), today the Refinery has a refining capacity of 150000 oilbbl/d. The Company entered the petrochemical sector with benzene and toluene in 1989.
Kochi Refinery produces all fuel based refinery products viz Liquefied Petroleum Gas, Naphtha, Gasoline, Kerosene, Aviation Turbine Fuel, Gas Oil, Fuel Oil and Bitumen. The foray into direct marketing began since 1993 through marketing its aromatic products- Benzene and Toluene.
The company entered the International Petroleum business stream when its first parcel of Fuel Oil was exported in January 2001. Since then the company has not looked back and has exported around 100 parcels. In the last financial year the refinery exported products worth over USD 280 million.
Kochi Refinery, today, has earned the reputation as a reliable player in the International Trade, by virtue of superior product quality and customer service.
Speciality Products
Kochi Refinery makes Speciality products for domestic markets Viz. Benzene, Toluene, White Spirit, Poly Iso Butene and Sulphur.Kochi Refinery offers supplies of any grade Fuel Oil (both 180 cst and 380 cst) and Low Aromatic Naphtha (High Paraffinic) to the international market.
Kochi Refinery also produces speciality grade bitumen products like Natural Rubber Modified Bitumen, Bitumen Emulsion etc.
The Fuel Oil has been bench marked in the Singapore and Dubai Fuel Oil markets
SPM
Single buoy mooring
Single Point Mooring is a loading buoy anchored offshore that serves as a mooring point and interconnect for tankers loading or offloading gas or liquid products. SPMs are the link between geostatic subsea manifold connections and weathervaning tankers...
facility and an associated shore tank farm (situated in Vypin
Vypin
Vypin or Vypeen is one among a group of islands, that form part of the city of Kochi, in the state of Kerala, India. The island is about 27 km long...
). This was commissioned on December 2007. The refinery is equipped to receive crude oil in Very Large Crude Carriers (VLCCs).