Hydrargyrum medium-arc iodide
Encyclopedia
Hydrargyrum medium-arc iodide, or HMI, is a Osram
Osram
Osram, founded 1919, is part of the industry sector of Siemens AG and one of the two leading lighting manufacturers in the world. The name is derived from osmium and Wolfram , as both these elements were commonly used for lighting filaments at the time the company was founded...

 brand
Brand
The American Marketing Association defines a brand as a "Name, term, design, symbol, or any other feature that identifies one seller's good or service as distinct from those of other sellers."...

 metal-halide
Metal halide lamp
Metal-halide lamps, a member of the high-intensity discharge family of lamps, produce high light output for their size, making them a compact, powerful, and efficient light source. By adding rare earth metal salts to the mercury vapor lamp, improved luminous efficacy and light color is obtained...

 gas discharge medium arc-length lamp manufactured for the film and entertainment industry. Hydrargyrum is Latin
Latin
Latin is an Italic language originally spoken in Latium and Ancient Rome. It, along with most European languages, is a descendant of the ancient Proto-Indo-European language. Although it is considered a dead language, a number of scholars and members of the Christian clergy speak it fluently, and...

 for mercury
Mercury (element)
Mercury is a chemical element with the symbol Hg and atomic number 80. It is also known as quicksilver or hydrargyrum...

 (Hg). The term HMI has become a genericized trademark
Genericized trademark
A genericized trademark is a trademark or brand name that has become the colloquial or generic description for, or synonymous with, a general class of product or service, rather than as an indicator of source or affiliation as intended by the trademark's holder...

 for all similar high-quality metal-halide lamps made for film and entertainment, regardless of manufacturer.

An HMI lamp uses mercury vapour mixed with metal halides
Halide
A halide is a binary compound, of which one part is a halogen atom and the other part is an element or radical that is less electronegative than the halogen, to make a fluoride, chloride, bromide, iodide, or astatide compound. Many salts are halides...

 in a quartz
Quartz
Quartz is the second-most-abundant mineral in the Earth's continental crust, after feldspar. It is made up of a continuous framework of SiO4 silicon–oxygen tetrahedra, with each oxygen being shared between two tetrahedra, giving an overall formula SiO2. There are many different varieties of quartz,...

-glass envelope, with two tungsten electrodes of medium arc separation. Unlike traditional lighting units using incandescent light bulbs, HMIs need electrical ballasts, which are separated from the head via a header cable, to limit current and supply the proper voltage. The lamp operates by creating an electrical arc between two electrodes within the bulb that excites the pressurized mercury vapour and metal halides, and provides very high light output with greater efficacy
Luminous efficacy
Luminous efficacy is a measure of how well a light source produces visible light. It is the ratio of luminous flux to power. Depending on context, the power can be either the radiant flux of the source's output, or it can be the total electric power consumed by the source.Which sense of the term is...

 than incandescent lighting units. The efficiency advantage is near fourfold, with approximately 85–108 lumen
Lumen (unit)
The lumen is the SI derived unit of luminous flux, a measure of the total "amount" of visible light emitted by a source. Luminous flux differs from power in that luminous flux measurements reflect the varying sensitivity of the human eye to different wavelengths of light, while radiant flux...

s per watt of electricity. Unlike tungsten-halogen lamps where the halide gas is used to regenerate the filament and keep the evaporated tungsten from darkening, the mercury vapour and the metal halides in HMI lamps are what emit the light. The high CRI and color temperature are due to the specific lamp chemistries.

History

In the late 1960s German
Germany
Germany , officially the Federal Republic of Germany , is a federal parliamentary republic in Europe. The country consists of 16 states while the capital and largest city is Berlin. Germany covers an area of 357,021 km2 and has a largely temperate seasonal climate...

 television
Television
Television is a telecommunication medium for transmitting and receiving moving images that can be monochrome or colored, with accompanying sound...

 producers sought out lamp developer OSRAM
Osram
Osram, founded 1919, is part of the industry sector of Siemens AG and one of the two leading lighting manufacturers in the world. The name is derived from osmium and Wolfram , as both these elements were commonly used for lighting filaments at the time the company was founded...

 to create a less expensive replacement for incandescent lights for the film industry
Film industry
The film industry consists of the technological and commercial institutions of filmmaking: i.e. film production companies, film studios, cinematography, film production, screenwriting, pre-production, post production, film festivals, distribution; and actors, film directors and other film crew...

. Osram developed and began producing HMI bulbs at their request.

Philips
Philips
Koninklijke Philips Electronics N.V. , more commonly known as Philips, is a multinational Dutch electronics company....

 produced a variation on the HMI, a single-ended version called MSR
MSR
MSR has several meanings:*MSR Studios, a New York recording studio*Machine state register, is a feature in Intel X86 and X86-64 processors*Magnetic Stripe Reader, to read Magnetic stripe cards, for example Credit Cards...

 (medium source rare-earth). It uses a standard two-prong lampbase. In order to avoid the colour shift during use they added a secondary envelope around the gas-chamber. Several other bulb variations exist, including GEMI (General Electric metal iodide), CID (compact indium discharge; Thorn EMI, UK, since 1990 GE), CSI (compact source iodine; Thorn EMI, UK), DAYMAX (made by ILC), and BRITE ARC (Sylvania
Osram Sylvania
Osram Sylvania Inc. is the North American operation of lighting manufacturer Osram GmbH, which is owned by Siemens AG. It was established in January 1993, with the acquisition of GTE’s Sylvania lighting division by Osram GmbH....

). All are variations and different names for essentially the same concept.

Within the last ten years, a lot of research has gone into making HMI lamps smaller because of their use in moving light fixtures such as those manufactured by Vari-Lite
Vari-Lite
VARI*LITE is the brand name of one of the first automated, variable-colour stage lighting systems to be created. Their intelligent lighting fixtures are commonly used in theatre, concerts, television, film and corporate events.-Pre-History:...

, Martin, and Highend. Philips' main contribution after this was the invention of a phosphor coating on the weld of the filament to the molybdenum foil that reduces oxidization and early failures at that point, making that area capable of withstanding extreme heat.

Multi-kilowatt HMI lights are used in the film industry and for large-screen slide projection because of their daylight-balanced light output, as well as their efficiency.

Flicker and color temperature

Similar to fluorescent lights, HMIs present problems with color temperature when used for film or video lighting applications. Unlike incandescent-lighting units, which are blackbody radiators limited to a theoretical maximum of 3680 K (the melting point of tungsten), HMI lamps, like all gas discharge lighting, emit the emission spectral
Emission spectrum
The emission spectrum of a chemical element or chemical compound is the spectrum of frequencies of electromagnetic radiation emitted by the element's atoms or the compound's molecules when they are returned to a lower energy state....

 lines of its constituent elements, specifically chosen so that combined, they resemble the blackbody spectrum of a 6000 K source. This closely matches the color of sunlight (but not skylight), because the sun
Sun
The Sun is the star at the center of the Solar System. It is almost perfectly spherical and consists of hot plasma interwoven with magnetic fields...

's surface is a 6000 K blackbody radiator.

With HMI bulbs, color temperature
Color temperature
Color temperature is a characteristic of visible light that has important applications in lighting, photography, videography, publishing, manufacturing, astrophysics, and other fields. The color temperature of a light source is the temperature of an ideal black-body radiator that radiates light of...

 varies significantly with lamp age. A new bulb generally will output at a color temperature close to 15,000 K during its first few hours. As the bulb ages, the color temperature reaches its nominal value of around 5600 K or 6000 K. With age, the arc length becomes larger as more of the electrodes burn away. This requires greater voltage to sustain the arc, and as voltage increases, color temperature decreases proportionately at a rate of approximately 0.5–1 kelvin for every hour burnt. For this reason, and other safety reasons, HMI bulbs are not recommended to be used past half their lifetime.

HMI bulbs (like all arc bulbs) need a current limiting unit to function. Two possibilities to do that are described in the ballast section below. The problem of flickering exists only when using the bulb in combination with magnetic ballast (electronic ballasts produce flickerfree light). HMI bulbs (running with magnetic ballast) present an inherent problem of possibly producing light on film or video with a noticeable flicker. This is caused by the method by which the unit produces light. An HMI, like an incandescent lighting unit, runs on mains power, which means that the lamp cycles on and off 100 or 120 times per second (twice for every line voltage cycle). Although not visible to the human eye, a film or video camera must be properly synchronized to this cycle or each frame recorded will show different light output. Although incandescent lamps also run off mains power, they don't exhibit perceptible flicker because their filaments don't cool down enough between cycles for their light output to decrease very much. For HMI lamps, flicker can be avoided by the use of electronic ballasts that cycle at frequencies thousands of times faster than the mains frequency.

Ballast operation

To power an HMI bulb, special ballasts act as an ignitor to start the arc, and then regulate it by acting as a choke. Two types of ballasts exist: magnetic and electronic (square-wave or flicker-free). Magnetic ballasts are generally much heavier and bulkier than electronic ballasts, as they consist primarily of a network of large inductors. They are usually cheaper than electronic ballasts. Since the magnetic type of ballast does not maintain the discharge continuously, the lamp actually extinguishes at zero-crossings of the mains waveform; unless the camera is locked to the mains waveform, the difference in frequency between the lamp and the shutter will produce a beat frequency that is visible in the resulting recording. This is why TV standards typically use the power grid frequency as their basic frame rate. Magnetic ballasts are simple devices compared to electronic ballasts. Essentially, a magnetic ballast is a large, heavy transformer
Transformer
A transformer is a device that transfers electrical energy from one circuit to another through inductively coupled conductors—the transformer's coils. A varying current in the first or primary winding creates a varying magnetic flux in the transformer's core and thus a varying magnetic field...

 coil that uses a simple principle to generate the high startup voltages needed to create an arc in a cold lamp. Input power is routed to a choke coil connected between the main input and the lamp. The coil may be tapped in several places to provide for various input voltages (120 V or 240 V) and a high start-up voltage. Capacitors are also included to compensate for the inductance of the coil and improve the power factor
Power factor
The power factor of an AC electric power system is defined as the ratio of the real power flowing to the load over the apparent power in the circuit, and is a dimensionless number between 0 and 1 . Real power is the capacity of the circuit for performing work in a particular time...

. Because of the high amount of current
Electric current
Electric current is a flow of electric charge through a medium.This charge is typically carried by moving electrons in a conductor such as wire...

 through the ballast, a low humming sound is often heard due to magnetostriction of the ballast iron laminations. Some magnetic ballasts have insulation around the coil for silent operation.

Within the last ten years, electronic flicker-free (or Square-Wave) ballasts have become increasingly popular and affordable as an alternative to magnetic ballasts by eliminating most of the problems associated with HMI flicker. Unfortunately, their operation is not as simple as a magnetic ballast. Electronic ballasts can be thought of as operating in three stages—a DC intermediate converter, a power module, and an AC inverter. Power initially flows through the main breakers into an RF mains filter that prevents the flow of noise back onto the incoming power line. Then, rectifiers and capacitors charge and discharge to invert the negative half of the AC cycle and convert the line to positive DC
Direct current
Direct current is the unidirectional flow of electric charge. Direct current is produced by such sources as batteries, thermocouples, solar cells, and commutator-type electric machines of the dynamo type. Direct current may flow in a conductor such as a wire, but can also flow through...

 voltage. This is called the DC intermediate. In the second stage, a buck converter
Buck converter
A buck converter is a step-down DC to DC converter. Its design is similar to the step-up boost converter, and like the boost converter it is a switched-mode power supply that uses two switches , an inductor and a capacitor....

 draws from the DC intermediate and regulates current to the final power electronics via an electronic control board. This control board carefully adjusts the high frequency duty cycle of its transistors to maintain optimum color and light output as the lamp ages. Finally, the regulated current is inverted by an LF-converter board that uses four Insulated Gate Bipolar Transistors (IGBTs) to switch the DC at precisely 60 Hz into a square wave
Square wave
A square wave is a kind of non-sinusoidal waveform, most typically encountered in electronics and signal processing. An ideal square wave alternates regularly and instantaneously between two levels...

 AC (unlike the sinusoidal pattern of line AC). Leaders in this field include Power Gems Corp, B&S, & Mytronic.

By using a square-wave output that is not referenced to the line cycle rate, a flicker-free output can be produced. Since the IGBTs switch on and off at a regulated cycle rate, a generator can be slightly off-speed and the lamp will still be flicker-free, which is not the case with a standard magnetic ballast. The square wave nature of the output results in a straight-line power output from the lamp. The time where cathodes aren't emitting electrons of high enough energy is very short, meaning that safe (flicker-free) filming can occur at camera framerates up to 10,000 frame/s on most electronic ballasts.

Unfortunately, this very sharp switching on and off inherent to the square-waveform causes extremely high frequency vibrations in the lamp. A square wave
Square wave
A square wave is a kind of non-sinusoidal waveform, most typically encountered in electronics and signal processing. An ideal square wave alternates regularly and instantaneously between two levels...

 can be thought of as an infinite sum of odd-numbered harmonics, which will include frequencies at the resonant frequency
Acoustic resonance
Acoustic resonance is the tendency of an acoustic system to absorb more energy when it is forced or driven at a frequency that matches one of its own natural frequencies of vibration than it does at other frequencies....

 of the bulb, causing it to vibrate at that frequency like a bell or whistle. The lamp housing does not help this, acting as a resonating
Resonance
In physics, resonance is the tendency of a system to oscillate at a greater amplitude at some frequencies than at others. These are known as the system's resonant frequencies...

 chamber that amplifies the noise and presents a problem for sync-sound recording for film and video. To correct this, most electronic ballasts are equipped with a silent mode that eliminates the higher frequencies, but rounds off the voltage transition, causing the same flicker issue with magnetics, though to a lesser extent. This mode provides safe, flicker-free filming at framerates up to 24 frame/s on most electronic ballasts.

In addition to solving the problems of flicker, electronic ballasts also provide other advantages over magnetic ballasts. With a square wave voltage the cathodes spend much more time emitting electrons and exciting the plasma, there is a gain of 5–10% in light output. The square-wave nature of the power flow allows lamp life to be extended by as much as 20%. Most modern ballasts are now also equipped with a dimmer, which uses pulse-width modulation
Pulse-width modulation
Pulse-width modulation , or pulse-duration modulation , is a commonly used technique for controlling power to inertial electrical devices, made practical by modern electronic power switches....

 to dim the lamp up to 50%, or as much as one stop
F-number
In optics, the f-number of an optical system expresses the diameter of the entrance pupil in terms of the focal length of the lens; in simpler terms, the f-number is the focal length divided by the "effective" aperture diameter...

 of light. Unlike a tungsten-based light, which has a negative color temperature shift with a drop in power, the mercury emission spectra takes over with a drop in power (approximately 200 K bluer at 50% output).

Safety

HMI lamps are approximately the same color temperature as the sun, and as with most other mercury-based high intensity discharge lamps, generate ultra-violet light. Each HMI light has a UV safety glass cover that should be used to protect persons who may be in front of the light. Exposure to an unprotected lamp can cause retinal damage and severe skin burns.

HMI lamps can reach ignition voltages of up to 70,000 V when striking hot, and are considered very dangerous if miswired. It is good practice to strike the light from the ballast and not the head, in the event that there is a short circuit in the lamp head. Proper striking procedures should be followed as well, such as calling out a vocal warning whenever a light is turned on to warn persons in the area. Also, the header cable should be properly and securely connected (most header cables will twist and click into place).

In addition to these concerns, HMI lamps have been known to explode violently at the end of their lifetime or if stressed enough. While not as violent as the explosion of a xenon short-arc
Xenon arc lamp
A xenon arc lamp is a specialized type of gas discharge lamp, an electric light that produces light by passing electricity through ionized xenon gas at high pressure to produce a bright white light that closely mimics natural sunlight...

 bulb, they still require caution. As a result, HMI lamps should not be used past half their rated lifetime, and care should be taken with larger lamps when striking (turning on the lamp), as a lamp is most likely to explode within the first five minutes of striking. Care should also be taken transporting the lamp and replacing lamps. The gasses in an HMI lamp are under pressure, which increases with temperature. Dropping the lamp could result in an explosion, sending hot quartz glass flying. As with quartz-halogen bulbs, care should be taken not to touch the glass directly as skin oils can attract heat and cause a weak point on the bulb. Most lamp housing designs are inherently tougher and thicker than traditional tungsten units so that in the event of a bulb explosion, those nearby are protected from flying debris. There is the possibility of the front lens element on the lamp head cracking from thermal shock. Proper safety procedures should be followed when using HMI units, as they can be quite dangerous if misused.

See also

  • Mercury-vapor lamp
    Mercury-vapor lamp
    A mercury-vapor lamp is a gas discharge lamp that uses an electric arc through vaporized mercury to produce light. The arc discharge is generally confined to a small fused quartz arc tube mounted within a larger borosilicate glass bulb...

  • High-intensity discharge lamp
    High-intensity discharge lamp
    High-intensity discharge lamps are a type of electrical lamp which produces light by means of an electric arc between tungsten electrodes housed inside a translucent or transparent fused quartz or fused alumina arc tube. This tube is filled with both gas and metal salts. The gas facilitates the...

     (HID)
  • List of light sources
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