Dry bulk cargo barge
Encyclopedia
A dry bulk cargo barge is a barge
Barge
A barge is a flat-bottomed boat, built mainly for river and canal transport of heavy goods. Some barges are not self-propelled and need to be towed by tugboats or pushed by towboats...

 designed to carry freight such as coal, finished steel or its ingredients, grain, sand or gravel
Gravel
Gravel is composed of unconsolidated rock fragments that have a general particle size range and include size classes from granule- to boulder-sized fragments. Gravel can be sub-categorized into granule and cobble...

, or similar materials. Barges are usually constructed of steel. They have an outer hull
Hull (watercraft)
A hull is the watertight body of a ship or boat. Above the hull is the superstructure and/or deckhouse, where present. The line where the hull meets the water surface is called the waterline.The structure of the hull varies depending on the vessel type...

, an internal void that is fitted with heavy strut
Strut
A strut is a structural component designed to resist longitudinal compression. Struts provide outwards-facing support in their lengthwise direction, which can be used to keep two other components separate, performing the opposite function of a tie...

s and cross braces or scantling
Scantling
Scantling is a measurement of prescribed size, dimensions, or cross sectional areas. For comparison, see Form Factor: -Shipping:In shipbuilding, the scantling refers to the collective dimensions of the various parts, particularly the framing and structural supports. The word is most often used in...

s, and an internal cargo box. The outer hull of a barge can come in one of two configurations. A rake barge has a curved bow to provide less resistance when being pushed and is usually placed at the head of the tow. A box barge is usually placed in the center and rear of the tow and can hold more cargo.

Such barges can be equipped with covers of various types if the cargo is weather-sensitive (finished steel or grain). Generally, these covers are fabricated of fiberglass or steel. They can be lifted or rolled away for access to the barge hold, or cargo box.

In 2004, the dry bulk cargo barge fleet on the Mississippi River System
Mississippi River System
The Mississippi River System, also referred to as the Western Rivers, is a mostly riverine network which includes the Mississippi River and connecting waterways....

 (Mississippi, Gulf Intracoastal Waterway
Gulf Intracoastal Waterway
The Gulf Intracoastal Waterway is the portion of the Intracoastal Waterway located along the Gulf Coast of the United States. It is a navigable inland waterway running approximately 1700 kilometers from Carrabelle, Florida, to Brownsville, Texas.The waterway provides a channel with a controlling...

 east and west, Ohio
Ohio River
The Ohio River is the largest tributary, by volume, of the Mississippi River. At the confluence, the Ohio is even bigger than the Mississippi and, thus, is hydrologically the main stream of the whole river system, including the Allegheny River further upstream...

, Illinois
Illinois River
The Illinois River is a principal tributary of the Mississippi River, approximately long, in the State of Illinois. The river drains a large section of central Illinois, with a drainage basin of . This river was important among Native Americans and early French traders as the principal water route...

, Missouri
Missouri River
The Missouri River flows through the central United States, and is a tributary of the Mississippi River. It is the longest river in North America and drains the third largest area, though only the thirteenth largest by discharge. The Missouri's watershed encompasses most of the American Great...

 Rivers, etc.) stood at 5,836 open hopper
Combine harvester
The combine harvester, or simply combine, is a machine that harvests grain crops. The name derives from the fact that it combines three separate operations, reaping, threshing, and winnowing, into a single process. Among the crops harvested with a combine are wheat, oats, rye, barley, corn ,...

s and 11,572 covered hoppers, for a total of 17,408, according the Criton Corporation. Smaller barge fleets also operate on the East (Hudson River
Hudson River
The Hudson is a river that flows from north to south through eastern New York. The highest official source is at Lake Tear of the Clouds, on the slopes of Mount Marcy in the Adirondack Mountains. The river itself officially begins in Henderson Lake in Newcomb, New York...

, etc.) and West coasts (Columbia River
Columbia River
The Columbia River is the largest river in the Pacific Northwest region of North America. The river rises in the Rocky Mountains of British Columbia, Canada, flows northwest and then south into the U.S. state of Washington, then turns west to form most of the border between Washington and the state...

, Sacramento River
Sacramento River
The Sacramento River is an important watercourse of Northern and Central California in the United States. The largest river in California, it rises on the eastern slopes of the Klamath Mountains, and after a journey south of over , empties into Suisun Bay, an arm of the San Francisco Bay, and...

, etc) of the United States, and in numerous countries including India.

Dry bulk cargo barges are typically operated and maintained with efficiency and environmental stewardship in mind. Typically, an informal set of industry best practices are applicable, including:

Barge loading
Barge loading should be conducted in a manner that minimizes the amount of cargo spilled onto the deck. The loading process is the responsibility of the loader operator at the loading facility.

Barge unloading

Barge unloading should be conducted in a manner that minimizes the amount of cargo spilled onto the deck. The unloading process is the responsibility of the unloader operator at the unloading facility. Unloading can be done with a Grab Bucket Barge Unloader or a Continuous Barge Unloader (CBU). The Grab Bucket system employs a clamshell bucket suspended by a set of hoisting cables, with a separate set of control cables that open and close the bucket. The CBU is a series of buckets supported between two strands of roller chain, running in a continuous loop.

Cargo spillage

The nature of the dry bulk commodity business is such that some amount of cargo spillage is typically unavoidable. In such cases the following practices are standard:

When possible, cargo residue will be swept and shoveled back into the hopper, provided cargo is the same.

If the current cargo is not the same as the residue remaining on the barge deck, the residue should be swept up against the barge coaming and in some cases may be shoveled and placed into a container or bag.

If the quantity of cargo exceeds an amount that can be safely cleaned, then a barge report will be filed and the cargo will be cleaned at a facility.

Trash on deck

Trash that may be left on deck such as junk line or garbage is bagged and placed so that exposure to rain or the possibility of being washed off of tow is eliminated.
Below deck water

Barge hulls are maintained to minimize the accumulation of river water below deck.

If a barge develops a detectable leak, crew members will go below deck and install a temporary patch, known as a shingle.

The hull will be repaired when possible.

Water that accumulates in void tank generally needs to be removed. When this is the case, the following best practices are applicable:

Visually inspect the water in the void for a sheen.

If no sheen is detected, the water is pumped from the void tank into the river. The crew will observe the water surrounding the tow for any sign of a visible sheen.

In the event a visible sheen is detected, the pump is immediately turned off (provided the barge is in no danger of sinking.) and the corrective action process as described in the VGP is implemented.

Barge inspection

When a barge is picked up by a boat, the on watch deck crew does an inspection of each barge that includes the following:

Each void tank is inspected for water. If water is found it is visually inspected for a sheen.

The deck of each barge is visually inspected for cargo spillage or trash.

Barge inspections are recorded on a barge inspection form.

It is common for a barge to be handled by multiple vessels and even multiple vessels each barge voyage (empty to empty).

Barge inspection forms are maintained shore side.

At least once every watch, the deck crew inspects the void tanks of each barge to ensure that no water is being taken on.

Deck scaling

Barge decks are maintained to minimize the formation of large rust scales, this is typically accomplished by painting the deck as needed.
Terminology related to the dry bulk cargo barge industry:

Above Waterline- The portion of a barge that is out of the water at a given time. This will vary based on whether or not the barge is loaded or empty.

Barge- Non-powered cargo or work vessel.

Barge Pump- Small portable pump used for removing water.

Barge Voyage- The time from which an empty barge is placed in tow, until it has been loaded, emptied and returned to a fleet. May include stops in a terminal fleet, cleaning and/or repair.

Barge Washing- Using water to clean cargo from the deck and/or hopper of a barge. Typically conducted at a barge washing facility.

Below Waterline- The portion of a barge that is below the water at a given time. This will vary based on whether or not the barge is loaded or empty

Boot- Fitting attached to the end of a suction hose on a barge pump that prevents large particles from being suctioned.

Cargo Box- Open hold on a barge for cargo

Cargo Residue- A quantity of product remaining on a barge deck on in a hopper.

Cargo Trimming- Shifting or rearranging cargo to level a barge.

Coaming- High sides around an open hopper barge.

Cover- Fits over the coaming. Used to protect weather sensitive cargo such as grain. Large, typically constructed of steel or fiberglass. Depending on style, they can be lifted off by crane or rolled away for access to the hopper.

Cover Hatch- Lid which allows access to the cargo hopper through the cover. Typically used for cargo loading.

Deck- The work area and walkways of a barge.

Dry Dock- Structure used to raise a vessel out of the water so as to expose all parts of the hull for inspection, repairs or painting.

Draft- Vertical distance between the water line and the bottom of the vessel hull.

Empty Barge- A barge without cargo.

Fleet- Group of moored barges

Fleeting- Service that includes mooring of barges and associated shifting.

Fleet tug- Or Harbor Boat- small towboat used for fleeting.

Freeboard- Vertical distance from the water line to the deck.

Hatch- Opening in a deck for maintenance.

Hatch lid- Covers the hatch opening.

Hopper- Open hold on a barge for cargo.

Hull- The frame or body of a vessel, excluding the bulk heads, deck or mechanical equipment.

Inboard- Towards the center of the vessel.

Inland Waters- Waterways inside the United States.

Integrated tow- Barges of mixed cargo.

Jumbo Barge- Common size for dry cargo barge, 35’x195’ or 200’

Knuckle- Curved steel plate on side and bottom of barges.

Lightering- Removing product from a barge to achieve the desired draft.

Line Boat- Live on boat making regular trips.

Line Deck- Open deck at the end of a barge.

Loaded Barge- A barge containing cargo.

Mooring- The act of securing a vessel.

Outboard- Towards the outside of the vessel.

Rearrange Tow- To move barges within a tow.

Shifting- Moving barges within a fleet or from a terminal fleet to a loader or unloader.

Shingle- Temporary plug to stop a leak below deck.

Tier- Row of barges across the width of a fleet.

Terminal- A facility that conducts either loading or unloading operations.

Terminal Fleet- Group of moored barges at or near a terminal.

Turning- Two boats meeting and exchanging tows.

Tow- Group of barges lashed together for pushing.

Tow Work- Assembling and connecting barges together.

Void- Closed hull space providing buoyancy.

Watch- Working shift of a vessel crew member.

Western Rivers- The Mississippi river system.

See also

  • Bulk carrier
    Bulk carrier
    A bulk carrier, bulk freighter, or bulker is a merchant ship specially designed to transport unpackaged bulk cargo, such as grains, coal, ore, and cement in its cargo holds. Since the first specialized bulk carrier was built in 1852, economic forces have fueled the development of these ships,...

     - larger vessels that carry the same types of materials but may be self propelled or ocean worthy.
  • Heyl & Patterson Inc.
    Heyl & Patterson Inc.
    Heyl & Patterson Inc. is an American specialist engineering company, founded in 1887 and based in Pittsburgh, Pennsylvania.-19th Century:Heyl & Patterson was founded by Edmund W. Heyl and William J. Patterson in downtown Pittsburgh, Pennsylvania, initially as a sales agency for elevator and...

     - manufacturer of various types of barge unloaders.
  • Hopper barge
    Hopper barge
    Hopper barge is a kind of non-mechanical ship or vessel that cannot move around by itself, unlike some other types of barges. Designed to carry materials, like rocks, sand, soil and rubbish, for dumping into the ocean, a river or lake for land reclamation....

  • Liquid cargo barge
    Liquid cargo barge
    Liquid cargo barges are barges that transport petrochemicals, such as styrene, benzene and methanol; liquid fertilizer, including anhydrous ammonia; refined products, including gasoline, diesel and jet fuel; black oil products, such as asphalt, No...

    - carries wet products such as vegetable oils, orange juice, liquid fuels, etc.
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