De Prony brake
Encyclopedia
The de Prony Brake is a simple device invented by Gaspard de Prony
Gaspard de Prony
Gaspard Clair François Marie Riche de Prony was a French mathematician and engineer, who worked on hydraulics. He was born at Chamelet, Beaujolais, France and died in Asnières-sur-Seine, France.-Education and early works:...

 to measure the torque
Torque
Torque, moment or moment of force , is the tendency of a force to rotate an object about an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought of as a twist....

 produced by an engine. The term "brake horsepower" is one measurement of power
Power (physics)
In physics, power is the rate at which energy is transferred, used, or transformed. For example, the rate at which a light bulb transforms electrical energy into heat and light is measured in watts—the more wattage, the more power, or equivalently the more electrical energy is used per unit...

 derived from this method of measuring torque. (Power is calculated by multiplying torque times rotational speed
Rotational speed
Rotational speed tells how many complete rotations there are per time unit. It is therefore a cyclic frequency, measured in hertz in the SI System...

.)

Essentially the measurement is made by wrapping a cord or belt around the output shaft of the engine and measuring the force transferred to the belt through friction
Friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and/or material elements sliding against each other. There are several types of friction:...

. The friction is increased by tightening the belt until the frequency of rotation of the shaft is reduced. In practice more engine power can then be applied until the limit of the engine is reached.

In its simplest form an engine is connected to a rotating drum by means of an output shaft. A friction band is wrapped around half the drum's circumference and each end attached to a separate spring balance. A substantial pre-load is then applied to the ends of the band, so that each spring balance has an initial and identical reading. When the engine is starting the frictional force between the drum and the band will increase the force reading on one balance and decrease it on the other. The difference between the two readings is used to calculate torque, because the radius of the driven drum is known. If the engine speed is measured with a tachometer
Tachometer
A tachometer is an instrument measuring the rotation speed of a shaft or disk, as in a motor or other machine. The device usually displays the revolutions per minute on a calibrated analogue dial, but digital displays are increasingly common...

, the brake horsepower is easily calculated.

An alternate mechanism is to clamp a lever to the shaft and measure using a single balance. The torque is then related to the lever length, shaft diameter and measured force.

The device is generally used over a range of engine speeds to obtain power and torque curves for the engine, since there is a non-linear relationship between torque and engine speed for most engine types.

Power output in SI units may be calculated as follows:

Rotary power (in newton meters per second, N·m/s) = 2 x pi
Pi
' is a mathematical constant that is the ratio of any circle's circumference to its diameter. is approximately equal to 3.14. Many formulae in mathematics, science, and engineering involve , which makes it one of the most important mathematical constants...

 × lever length (in meters, m) × revolutions per second × measured force (in newtons, N).

Or in English units:

Rotary power (in pound-feet per second, lb·ft/s) = 2 x pi
Pi
' is a mathematical constant that is the ratio of any circle's circumference to its diameter. is approximately equal to 3.14. Many formulae in mathematics, science, and engineering involve , which makes it one of the most important mathematical constants...

 × lever length (in feet, ft) × revolutions per second × measured force (in pounds
Pound-force
The pound force is a unit of force in some systems of measurement including English engineering units and British gravitational units.- Definitions :...

, lbs).
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