Vapor polishing is a method of polishing

Polishing

Polishing is the process of creating a smooth and shiny surface by rubbing it or using a chemical action, leaving a surface with a significant specular reflection In some materials polishing is also able to reduce diffuse reflection to...

 plastics to reduce the surface roughness or improve clarity. Typically, a component is exposed to a chemical vapor causing the surface to flow thereby improving the surface finish. This method of polishing is frequently used to return clear materials to an optical quality finish after machining

Machining

Conventional machining is a form of subtractive manufacturing, in which a collection of material-working processes utilizing power-driven machine tools, such as saws, lathes, milling machines, and drill presses, are used with a sharp cutting tool to physical remove material to achieve a desired...

. Vapor polishing works well in the internal features of components.

Feature size changes of the plastic component generally do not occur. Post stress relieving is usually required as vapor polishing sets up surface stresses that can cause crazing.

Plastics that respond well to vapor polishing are polycarbonate

Polycarbonate

PolycarbonatePhysical PropertiesDensity 1.20–1.22 g/cm3Abbe number 34.0Refractive index 1.584–1.586FlammabilityV0-V2Limiting oxygen index25–27%Water absorption – Equilibrium0.16–0.35%Water absorption – over 24 hours0.1%...

, acrylic, polysulfone

Polysulfone

Polysulfone describes a family of thermoplastic polymers. These polymers are known for their toughness and stability at high temperatures. They contain the subunit aryl-SO2-aryl, the defining feature of which is the sulfone group. Polysulfones were introduced in 1965 by Union Carbide...

, PEI, and ABS

Acrylonitrile butadiene styrene

Acrylonitrile butadiene styrene is a common thermoplastic. Its melting point is approximately 105 °C ....

.