Ultimet
Encyclopedia
Ultimet is a cobalt
Cobalt
Cobalt is a chemical element with symbol Co and atomic number 27. It is found naturally only in chemically combined form. The free element, produced by reductive smelting, is a hard, lustrous, silver-gray metal....

 based “high-performance alloy
Alloy
An alloy is a mixture or metallic solid solution composed of two or more elements. Complete solid solution alloys give single solid phase microstructure, while partial solutions give two or more phases that may or may not be homogeneous in distribution, depending on thermal history...

” produced by Haynes International
Haynes International
Haynes International Inc. is a manufacturer of metal alloys employing more than 1,070 employees worldwide with sales of 434.4 million United States Dollars in 2007 with 8 plants around the world. The corporation is headquartered in Kokomo, Indiana...

, Inc. It is a highly corrosion-, gall
Gall
Galls or cecidia are outgrowths on the surface of lifeforms caused by invasion by other lifeforms, such as parasites or bacterial infection. Plant galls are abnormal outgrowths of plant tissues and can be caused by various parasites, from fungi and bacteria, to insects and mites...

-, and wear
Wear
In materials science, wear is erosion or sideways displacement of material from its "derivative" and original position on a solid surface performed by the action of another surface....

-resistant alloy.

Properties and Uses

The corrosion resistance of ultimet is similar to that exhibited by hastelloy
Hastelloy
Hastelloy is the registered trademark name of Haynes International, Inc. The trademark is applied as the prefix name of a range of twenty two different highly corrosion-resistant metal alloys loosely grouped by the metallurgical industry under the material term “superalloys” or “high-performance...

. Ultimet performs similarly to STELLITE® in wear resistance.

Ultimet is composed of several alloying elements in the following proportions: 54% Cobalt (as balance), 26% Chromium
Chromium
Chromium is a chemical element which has the symbol Cr and atomic number 24. It is the first element in Group 6. It is a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point. It is also odorless, tasteless, and malleable...

, 9% Nickel
Nickel
Nickel is a chemical element with the chemical symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel belongs to the transition metals and is hard and ductile...

, 5% Molybdenum
Molybdenum
Molybdenum , is a Group 6 chemical element with the symbol Mo and atomic number 42. The name is from Neo-Latin Molybdaenum, from Ancient Greek , meaning lead, itself proposed as a loanword from Anatolian Luvian and Lydian languages, since its ores were confused with lead ores...

, 3% Iron
Iron
Iron is a chemical element with the symbol Fe and atomic number 26. It is a metal in the first transition series. It is the most common element forming the planet Earth as a whole, forming much of Earth's outer and inner core. It is the fourth most common element in the Earth's crust...

, 2%Tungsten
Tungsten
Tungsten , also known as wolfram , is a chemical element with the chemical symbol W and atomic number 74.A hard, rare metal under standard conditions when uncombined, tungsten is found naturally on Earth only in chemical compounds. It was identified as a new element in 1781, and first isolated as...

, 0.8% Manganese
Manganese
Manganese is a chemical element, designated by the symbol Mn. It has the atomic number 25. It is found as a free element in nature , and in many minerals...

, 0.3% Silicon
Silicon
Silicon is a chemical element with the symbol Si and atomic number 14. A tetravalent metalloid, it is less reactive than its chemical analog carbon, the nonmetal directly above it in the periodic table, but more reactive than germanium, the metalloid directly below it in the table...

 0.08% Nitrogen
Nitrogen
Nitrogen is a chemical element that has the symbol N, atomic number of 7 and atomic mass 14.00674 u. Elemental nitrogen is a colorless, odorless, tasteless, and mostly inert diatomic gas at standard conditions, constituting 78.08% by volume of Earth's atmosphere...

 and 0.06% Carbon
Carbon
Carbon is the chemical element with symbol C and atomic number 6. As a member of group 14 on the periodic table, it is nonmetallic and tetravalent—making four electrons available to form covalent chemical bonds...

.

The primary function of ultimet alloys is that of effective survival of a moderately to severely corrosive, and/or erosion or wear prone environment where more common and less expensive iron- alloys would fail, including the such applications as nozzles, pumps, fan blades, fluid mixing and agitating equipment, dies (including those for extrusion) and valves.

Fabrication and Machining

Ultimet alloy can be machined, although this is made more challenging by the strength of the material and its tendency to work-harden rapidly. Carbide
Carbide
In chemistry, a carbide is a compound composed of carbon and a less electronegative element. Carbides can be generally classified by chemical bonding type as follows: salt-like, covalent compounds, interstitial compounds, and "intermediate" transition metal carbides...

 tipped tools are recommended. Ultimet can also be joined using a variety of fusion welding techniques; Gas tungsten arc welding
Gas tungsten arc welding
Gas tungsten arc welding , also known as tungsten inert gas welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld...

 and Gas metal arc welding
Gas metal arc welding
Gas metal arc welding , sometimes referred to by its subtypes metal inert gas welding or metal active gas welding, is a semi-automatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas are fed through a welding gun...

are recommended.
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