Smart Roadster
Encyclopedia
The Smart Roadster is a two-door sports car first introduced in 2003 by Smart GmbH
Smart (automobile)
Smart is an automotive branch of Daimler AG. Smart is a German manufacturer of microcars produced in Hambach, France, and Böblingen, Germany...

. Sales of the Roadster and Roadster Coupé met expectations, however warranty claims resulted in a halt of production of both models in November 2005 after 43,091 Roadsters were made. The last one now resides in the Mercedes-Benz Museum
Mercedes-Benz Museum
The Mercedes-Benz Museum is an automotive museum housed in Stuttgart, Germany. Stuttgart is home to the Mercedes-Benz brand and the international headquarters of Daimler AG. The current building, which stands directly outside the main gate of the Daimler factory in Stuttgart-Untertürkheim, was...

.

History

At the 1998 Paris Motor Show, the two-seat, 2.5 m (98 in)-long Smart City Coupe (later named Smart Fortwo
Smart Fortwo
The Smart Fortwo is a rear-engined two-seater city car manufactured by Smart GmbH, introduced at the 1998 Paris Motor Show as the Smart City Coupé, and currently in its second generation...

) was launched. This was the beginning of a new car brand and one of the more radical vehicle concepts to hit the European market since the bubble car
Bubble car
Bubble car is a subjective term used for some small, economical automobiles, usually produced in the 1950s and 1960s.- Varieties :The Messerschmitt KR175 and KR200, and the FMR Tg500, had aircraft-style bubble canopies, giving rise to the term bubble car to refer to all these post-war microcars...

s of the 1950s. It was also the beginning of a difficult period for Smart. The City Coupe had stability problems that were discovered only immediately prior to launch. These forced a package of alterations to be made that were both expensive and compromised the car’s handling, ride and gear shift. Public concerns over the car's stability, combined with Smart’s elitist marketing and the sheer radicality of the car’s design, proved damaging to initial sales. Production projections were slashed from 200,000 per year to 80,000, close to disastrous for a new brand with just one product.

Inside the company, the evangelical buzz surrounding the launch of the radical City Coupe quickly evaporated. With new management, new marketing initiatives and continuing revisions to the car’s engineering to answer public concerns, future vehicle plans, including development of a four-seat model, had not been far advanced.

Design and development

Under design director Jens Manske in autumn 1998, Smart's 14-strong design and engineering team began to sketch possible future Smart cars. They soon realised that the powertrain of the City Coupe was ideal for a small sports car, with a compact turbo engine driving the rear wheels via a sequential 6 speed gearbox.

Following Smart’s ‘reduce to the max’ philosophy and general innovative approach, a concept for a super compact, practical and pure sports car was generated.
Two quarter-scale exterior and two quarter-scale interior models were made in February 1999 with Volker Leutz’s exterior and Christoph Machinek’s interior proposals selected for development into full-size development models.
The design of the car had progressed considerably by the time Michael Mauer officially arrived from Mercedes-Benz
Mercedes-Benz
Mercedes-Benz is a German manufacturer of automobiles, buses, coaches, and trucks. Mercedes-Benz is a division of its parent company, Daimler AG...

's Japan design center to take over Menske's position in May 1999. Mauer worked closely with the design team to quickly develop the roadster, with the intention now of producing a show car for the upcoming 1999 IAA motor show in Frankfurt.

By June the full size models of the roadster were handed over to Stola in Italy for production of the show car model, which was produced in about three months for the car’s debut at the Frankfurt show.
The Roadster concept was well received at Frankfurt and helped to convince management that the car should be developed for production. At the same time a decision was made to develop Mauer’s idea for a coupe version as a concept car for Paris motor show a year later.
As development of the coupe concept began, so the roadster show car was developed over the following year with both exterior and interior designs completed by November 2000. However, colour and trim design continued until a year later.

By early 2000 the Smart City Coupe had finally started to gain sales momentum, with its cabrio version making a significant addition to total Smart sales. In March Mauer left Smart for Saab, succeeded by Hartmut Sinkwitz in May. As the third design director of Smart during the Roadster's development, Sinkwitz had to bring the concept to production in a very short time. This task may have been made somewhat easier by the Roadster having been designed from the start to use existing powertrain and other City Coupe components. Given some of the advanced design features, it is a credit to the design team that so much of the concept car made it to production.

Concept car

The ‘Roadster Coupe’ as shown at the 2000 Paris motor show was already on its way to production form. It shared the design of the Roadster from the doors forward, but had a glass targa roof and rear structure resembling a small shooting-brake
Shooting-brake
Shooting-brake, shooting brake or shooting break is a term for a car body style that has evolved through several distinct meanings over its history....

 in the same way as the BMW Z3
BMW Z3
The BMW Z3 was the first modern mass-market roadster produced by BMW, as well as the first new BMW model assembled in the United States. The Z3 was introduced as a 1996 model year vehicle, shortly after being featured in the James Bond movie,...

 coupe and the Saab 9X concept car developed under Mauer at Saab a few years later.

Production versions of both Roadster and Roadster Coupe debuted together at the 2002 Paris Motor Show and were available to buy within a few months. Both cars were unique in the market, being significantly smaller than the Toyota MR2
Toyota MR2
The Toyota MR2 is a two-seat, mid-engined, rear wheel drive sports car produced by Central Motors, a part of Toyota, from 1984 until July 2007 when production stopped in Japan...

, MG TF, Fiat Barchetta
Fiat Barchetta
The Fiat Barchetta is a roadster produced by the Italian manufacturer Fiat from 1995 to 2005 . "Barchetta" in Italian means 'little boat'.-History:...

 and Mazda MX-5
Mazda MX-5
The MX-5, also known as Miata in North America and Eunos Roadster in Japan, is a lightweight two-seater roadster, of front-engine, rear-wheel drive layout, built by Mazda in Hiroshima, Japan. The model was introduced in 1989 at the Chicago Auto Show...

, but offering similar performance and practicality to the base versions of these cars while significantly more fuel efficient.

Production

The Smart Roadster and Roadster Coupé were introduced in 2003, based on a stretched platform of the Fortwo (full length is 3427 mm). The two variants are meant to be reminiscent of the British roadster of yore, such as the Triumph Spitfire
Triumph Spitfire
The Triumph Spitfire is a small English two-seat sports car, introduced at the London Motor Show in 1962. The vehicle was based on a design produced for Standard-Triumph in 1957 by Italian designer Giovanni Michelotti...

 or the MG MGB
MG MGB
The MGB is a sports car launched by MG Cars in May 1962 to replace the MGA. Introduced as a four-cylinder roadster, a coupé with 2+2 seating was added in 1965...

. Both the Roadster and Roadster Coupé are available with a removable Targa roof
Targa top
Targa top, targa for short, is a semi-convertible car body style with a removable roof section and a full width roll bar behind the seats. The term was first used on the 1966 Porsche 911 Targa, and it remains a registered trademark of Porsche AG....

 or an electrical Softtop
Convertible
A convertible is a type of automobile in which the roof can retract and fold away having windows which wind-down inside the doors, converting it from an enclosed to an open-air vehicle...

. The Roadster is powered by 45 or 60 kW (61 or 82 PS) versions of the turbocharged
Turbocharger
A turbocharger, or turbo , from the Greek "τύρβη" is a centrifugal compressor powered by a turbine that is driven by an engine's exhaust gases. Its benefit lies with the compressor increasing the mass of air entering the engine , thereby resulting in greater performance...

 698CC 3-cylinder
Cylinder (engine)
A cylinder is the central working part of a reciprocating engine or pump, the space in which a piston travels. Multiple cylinders are commonly arranged side by side in a bank, or engine block, which is typically cast from aluminum or cast iron before receiving precision machine work...

 Suprex engine in the rear, which is engineered by Mercedes-Benz
Mercedes-Benz
Mercedes-Benz is a German manufacturer of automobiles, buses, coaches, and trucks. Mercedes-Benz is a division of its parent company, Daimler AG...

. The Roadster Coupé has only the more powerful 82 PS engine. A steering wheel with Formula 1
Formula One
Formula One, also known as Formula 1 or F1 and referred to officially as the FIA Formula One World Championship, is the highest class of single seater auto racing sanctioned by the Fédération Internationale de l'Automobile . The "formula" designation in the name refers to a set of rules with which...

-style gearpaddles, to control the semi-automatic sequential transmission, is optional.
With weight as low as 790 kg (1,742 lb), it is meant to provide the emotion of driving a sports car at an affordable cost. Still, the Roadster's price is not very far from that of a Mazda MX-5
Mazda MX-5
The MX-5, also known as Miata in North America and Eunos Roadster in Japan, is a lightweight two-seater roadster, of front-engine, rear-wheel drive layout, built by Mazda in Hiroshima, Japan. The model was introduced in 1989 at the Chicago Auto Show...

.

Both the Roadster and Roadster Coupé are available in Brabus
BRABUS
Brabus, founded 1977 in Bottrop , Germany , is a high-performance aftermarket tuning company which specializes in Mercedes-Benz, Smart and Maybach vehicles....

-tuned versions with power increased to 74 kW (101 PS). The Brabus versions have a different twin sports exhaust, lower suspension, polished six-spoke aluminum alloy Monoblock VI 17" wheels (205/40/17 at the front and 225/35/17 at the rear), front spoiler
Spoiler (automotive)
A spoiler is an automotive aerodynamic device whose intended design function is to 'spoil' unfavorable air movement across a body of a vehicle in motion. Spoilers on the front of a vehicle are often called air dams, because in addition to directing air flow they also reduce the amount of air...

, side skirts and radiator grille. Exclusive Brabus (Xclusive) interior includes leather trimmed dashboard, alloy-effect accent parts, instrument graphics, leather/aluminium gearknob with Brabus labelled starter button, aluminium handbrake handle (which fouls the central armrest), aluminium pedals and Brabus labeled floor mats. The Brabus version also features stronger clamping of the clutch plates and a faster gearchange. The Monoblock wheels are known to be very soft and as a result are very easy to buckle. The lacquer on these wheels is also very poor, and corrosion
Corrosion
Corrosion is the disintegration of an engineered material into its constituent atoms due to chemical reactions with its surroundings. In the most common use of the word, this means electrochemical oxidation of metals in reaction with an oxidant such as oxygen...

 can occur very early in the life of the wheel.

Despite a projected break even of only 8-10,000 units per year, first year sales almost doubled this estimate. However, some Smart Roadsters leaked and production ceased due to the warranty work and other costs reaching an average of €3000 per vehicle. While a critical success, the Smart Roadster was, due to these costs, an economic failure for the company. For those who have driven it, and fallen in love with it, it has proven to be an excellent driver's car with fuel consumption in the high 40s or low 50s miles per Imperial gallon. Running costs are low and the car is one of the few true sports cars built in the spirit of the 1950s classic British sports car. Influential British motoring television show and magazine Top Gear
Top Gear (current format)
Top Gear is a British television series about motor vehicles, primarily cars. It began in 1977 as a conventional motoring magazine show. Over time, and especially since a relaunch in 2002, it has developed a quirky, humorous style...

 praised the Roadster, awarding it Fun Car Of The Year for 2005.

Chassis numbers go from 00,001 to around 43,400. This doesn't quite add up with the fact that 43,091 Roadsters were built and put on the shop-fronts. The rest may include those crash-tested or which had faults and were retracted from commercial sale.

Brabus V6 Bi-Turbo prototypes

In 2003 German tuninghouse
Car tuning
Car tuning is both an industry and a hobby, in which an automobile is modified in order to improve its performance, handling and appearance. As most vehicles leave the factory set up for average driver expectations and average conditions, tuning has become a way to personalize the characteristics...

 Brabus
BRABUS
Brabus, founded 1977 in Bottrop , Germany , is a high-performance aftermarket tuning company which specializes in Mercedes-Benz, Smart and Maybach vehicles....

 created a prototype version of the Roadster Coupé with two merged 3-cylinder engines to celebrate the 100th anniversary of the Solituderennen
Solituderennen
The Solituderennen events and the 11.4 km Solitudering near Stuttgart were named after the nearby Castle Solitude. Motorsports events were held there from 1903 to 1965....

. This V6 bi-turbo powerplant had a maximum power of 218 PS for a weight of only 840 kg (1,852 lb), giving it the same power-to-weight ratio as a Porsche 911 Carrera 4S. Smart claimed the car could accelerate to 100 km/h (62 mph) in under five seconds.

Since the twin-turbo V-6 occupies almost as much space as their five-cylinder engines, the fuel tank had to be relocated to the nose of the car, where a luggage compartment used to be. It comes in the form of a Formula 1-type foamrubber fuelbladder. The bigger engine also forced a change from separate coil springs and dampers to concentric units to support the de Dion rear suspension
De Dion tube
A de Dion tube is an automobile suspension technology. It is a sophisticated form of non-independent suspension and is a considerable improvement over the alternative swing axle and Hotchkiss drive types. A de Dion suspension uses universal joints at both the wheel hubs and differential, and uses a...

.

Ten cars were built and presented at the Castle Solitude
Castle Solitude
Castle Solitude in Stuttgart, Germany , was built as a hunting lodge between 1764 and 1769 under Duke Karl Eugen of Württemberg. It is not a true castle, but rather a rococo palace. Since 1956 the area is part of the urban district of Stuttgart-West. The castle is located on a high plain between...

. They are not available for sale and are not even allowed to be driven on the public roads in Germany. Some of Mercedes' race drivers, like Markus Winkelhock
Markus Winkelhock
Markus Winkelhock is a German racing driver, who has taken part in one Formula One Grand Prix, which he briefly led...

, drove guests around the event's race track.

Special editions

In March 2006 Smart unveiled the final variant of the Roadster at the Geneva Motorshow: a limited collector's edition.

It was based on the top model Brabus Xclusive with 101 PS and came with a satin brown-metallic paint job. The interior had brown leather and higher quality materials were used extensively.
It had the new Runline aluminium wheels and Brabus exhaust, front spoiler and side fenders.
Of 50 planned cars only 30 were made.

A limited edition Roadster Coupe Racing edition (RCR) was released in 2005 in the UK. Only 50 in the world were made and featured all the Brabus trimmings plus special black alcantara and leather seats with red diamond pattern stitching. The seats were not heated as they are in the main brabus model. The black alcantara and red stitching also featured on the dash and door panels. Interior door handles and clock surrounds were finished in red to match the exterior paintwork. Each comes with a numbered plaque on the glovebox - stating the build number - RCR UK #/50. These cars were finished in Ferrari Red with matching light surrounds and bumper sections, the tridion safety cell being all silver. They were made to look like the V6 bi turbo and came with a free optional SB2 power upgrade kit for the engine, which raised the standard 80 bhp to 90 bhp. The reason they were not fitted with the 101 PS engine is that the cars came off the production line in 2004 as normal 80 PS engined roadsters before being given the Brabus makeover. The SB2 upgrade was optional to allow customers the option for lower insurance and road tax/CO2 emissions. So some RCRs did not have the SB2 upgrade carried out when new. There were 50 right-handed cars (RCR 90) built especially for the UK with the SB2 kit and 90 hp. Additionally BRABUS built 7 left-handed cars (RCR 90) for the rest of Europe and only 12 cars of the RCR 101 were altogether built left-handed by BRABUS with the real BRABUS 101 HP engine. One prototype and 11 numbered cars.

An additional, UK and Sweden-only 'Finale Edition' was unveiled in April 2006. This model came in a variety of colour combinations, including an exclusive speed silver and black tridion with 17-inch runline alloys and 'flow silver' interior components. It also featured leather door and cockpit trim and a central arm rest.

Project Kimber

In 2006, David James
David James, Baron James of Blackheath
David Noel James, Baron James of Blackheath CBE is a British businessman and corporate troubleshooter and Conservative life peer.-Career:...

 initiated Project Kimber, an attempt to restart production of the Smart Roadster in the United Kingdom
United Kingdom
The United Kingdom of Great Britain and Northern IrelandIn the United Kingdom and Dependencies, other languages have been officially recognised as legitimate autochthonous languages under the European Charter for Regional or Minority Languages...

. Initially intended to be rebadged as an MG model, after an unsuccessful bid for the MG marque, the revised Roadster was later referred to as the AC
AC Cars
AC Cars Group Ltd. formerly known as Auto Carriers Ltd. is a British specialist automobile manufacturer and one of the oldest independent car marques founded in Britain...

Ace. However, as of 2009, the project appears to be dormant.

Knight and Day

In the 2010 movie Knight and Day the Smart Roadster appears in the final chase scene. The scene takes place in Spain during a bull run. The bad guy and his henchmen are driving 5 or 6 Smart Roadsters chasing Tom Cruise and Cameron Diaz on a Ducati Supermotard. These vehicles were retrofitted with engines from Suzuki GSXR motorcycles to improve power and throttle response. This was done with a kit made by a British outfit called "Smartuki".

External links

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