SUBSAFE
Encyclopedia
SUBSAFE is a quality assurance
Quality Assurance
Quality assurance, or QA for short, is the systematic monitoring and evaluation of the various aspects of a project, service or facility to maximize the probability that minimum standards of quality are being attained by the production process...

 program of the United States Navy
United States Navy
The United States Navy is the naval warfare service branch of the United States Armed Forces and one of the seven uniformed services of the United States. The U.S. Navy is the largest in the world; its battle fleet tonnage is greater than that of the next 13 largest navies combined. The U.S...

 designed to maintain the safety of the nuclear submarine fleet; specifically, to provide maximum reasonable assurance that subs' hulls will stay watertight, and that they can recover from unanticipated flooding.

SUBSAFE covers all systems exposed to sea pressure or critical to flooding recovery. All work done and all materials used on those systems are tightly controlled to ensure the material used in their assembly as well as the methods of assembly, maintenance, and testing are correct. They require certification with traceable quality evidence. These measures increase the cost of submarine construction and maintenance.

SUBSAFE addresses only flooding; mission assurance is not a concern, simply a side benefit. Other safety programs and organizations regulate such things as fire safety, weapons systems safety, and nuclear reactor systems safety.

From 1915 to 1963, the United States Navy lost 16 submarines to non-combat related causes. Since SUBSAFE began in 1963, only one submarine, the non-SUBSAFE-certified , has been lost.

History

On 10 April 1963, while on a deep test dive about 200 miles off the northeast coast of the United States
United States
The United States of America is a federal constitutional republic comprising fifty states and a federal district...

, was lost with all hands. The loss of the lead ship of a new, fast, quiet, deep-diving class of submarines led the Navy to re-evaluate the methods used to build its submarines. A "Thresher Design Appraisal Board" determined that, although the basic design of the was sound, measures should be taken to improve the condition of the hull and the ability of submarines to control and recover from flooding casualties.

SUBSAFE certification

SUBSAFE certification is carried out in four areas; Design, Material, Fabrication, & Testing. The exact procedures are documented in the initial design & construction for new submarines, while undergoing routine maintenance in naval depots, and in the fleet maintenance manual for operating submarines. During each step, quality evidence is collected, reviewed, approved, and stored for the life of the submarine. This process is reinforced with external and internal audits.

NASA

After the loss of the Space Shuttle Columbia
Space Shuttle Columbia disaster
The Space Shuttle Columbia disaster occurred on February 1, 2003, when shortly before it was scheduled to conclude its 28th mission, STS-107, the Space Shuttle Columbia disintegrated over Texas and Louisiana during re-entry into the Earth's atmosphere, resulting in the death of all seven crew members...

, the Columbia Accident Investigation Board
Columbia Accident Investigation Board
The Columbia Accident Investigation Board was convened by NASA to investigate the destruction of the Space Shuttle Columbia during STS-107 upon atmospheric re-entry on February 1, 2003. In addition to determining the cause of the accident, the panel also recommended changes that should be made...

board described SUBSAFE as "successful safety programs and practices that could be models for NASA" Following this recommendation, a number of exchanges and conferences have been held between SUBSAFE naval personnel and NASA.
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