Rotary vane pump
Encyclopedia
A rotary vane pump is a positive-displacement pump
that consists of vanes mounted to a rotor that rotates inside of a cavity. In some cases these vanes can be variable length and/or tensioned to maintain contact with the walls as the pump rotates. It was invented by Charles C. Barnes of Sackville, New Brunswick
who patented it on June 16, 1874.
(0.1 Pa
).
, power steering
and automatic transmission
pumps. Pumps for mid-range pressures include applications such as carbonators for fountain soft drink dispensers and espresso coffee machines. They are also often used as vacuum pump
s for providing braking assistance in large trucks and diesel powered passenger cars (whose engines do not generate intake vacuum) through a braking booster
, and in most light aircraft to drive gyroscopic flight instruments
, the attitude indicator
and heading indicator
. Furthermore, vane pumps can be used in low-pressure gas applications such as secondary air injection for auto exhaust emission control, and in vacuum applications including evacuating refrigerant lines in air conditioners, and laboratory freeze dryers, extensively in semiconductor low pressure chemical vapor deposition systems, and vacuum
experiments in physics. In this application the pumped gas and the oil are mixed within the pump, but must be separated externally. Therefore the inlet and the outlet have a large chamber–maybe with swirl–where the oil drops fall out of the gas. The inlet has a venetian blind cooled by the room air (the pump is usually 40 K hotter) to condense cracked pumping oil and water, and let it drop back into the inlet. It eventually exits through the outlet.
(X-X) or a gerotor
(I-X) pump. The centerline distance from the rotor to the eccentric ring is used to determine the pump's displacement. By allowing the eccentric ring to pivot or translate relative to the rotor, the displacement can be varied. It is even possible for a vane pump to pump in reverse if the eccentric ring moves far enough. However, performance cannot be optimized to pump in both directions. This can make for a very interesting hydraulic control oil pump.
Variable displacement vane pump is used as an energy savings device, and have been used in many applications, including automotive transmissions, for over 30 years.
Pump
A pump is a device used to move fluids, such as liquids, gases or slurries.A pump displaces a volume by physical or mechanical action. Pumps fall into three major groups: direct lift, displacement, and gravity pumps...
that consists of vanes mounted to a rotor that rotates inside of a cavity. In some cases these vanes can be variable length and/or tensioned to maintain contact with the walls as the pump rotates. It was invented by Charles C. Barnes of Sackville, New Brunswick
Sackville, New Brunswick
Sackville is a Canadian town in Westmorland County, New Brunswick.Mount Allison University is located in the town...
who patented it on June 16, 1874.
Types
The simplest vane pump is a circular rotor rotating inside of a larger circular cavity. The centers of these two circles are offset, causing eccentricity. Vanes are allowed to slide into and out of the rotor and seal on all edges, creating vane chambers that do the pumping work. On the intake side of the pump, the vane chambers are increasing in volume. These increasing volume vane chambers are filled with fluid forced in by the inlet pressure. Inlet pressure is actually the pressure from the system being pumped, often just the atmosphere. On the discharge side of the pump, the vane chambers are decreasing in volume, forcing fluid out of the pump. The action of the vane drives out the same volume of fluid with each rotation. Multistage rotary vane vacuum pumps can attain pressures as low as 10−3 mbarBar (unit)
The bar is a unit of pressure equal to 100 kilopascals, and roughly equal to the atmospheric pressure on Earth at sea level. Other units derived from the bar are the megabar , kilobar , decibar , centibar , and millibar...
(0.1 Pa
Pascal (unit)
The pascal is the SI derived unit of pressure, internal pressure, stress, Young's modulus and tensile strength, named after the French mathematician, physicist, inventor, writer, and philosopher Blaise Pascal. It is a measure of force per unit area, defined as one newton per square metre...
).
Uses
Common uses of vane pumps include high pressure hydraulic pumps and automotive uses including, superchargingSupercharger
A supercharger is an air compressor used for forced induction of an internal combustion engine.The greater mass flow-rate provides more oxygen to support combustion than would be available in a naturally aspirated engine, which allows more fuel to be burned and more work to be done per cycle,...
, power steering
Power steering
Power steering helps drivers steer vehicles by augmenting steering effort of the steering wheel.Hydraulic or electric actuators add controlled energy to the steering mechanism, so the driver needs to provide only modest effort regardless of conditions. Power steering helps considerably when a...
and automatic transmission
Automatic transmission
An automatic transmission is one type of motor vehicle transmission that can automatically change gear ratios as the vehicle moves, freeing the driver from having to shift gears manually...
pumps. Pumps for mid-range pressures include applications such as carbonators for fountain soft drink dispensers and espresso coffee machines. They are also often used as vacuum pump
Vacuum pump
A vacuum pump is a device that removes gas molecules from a sealed volume in order to leave behind a partial vacuum. The first vacuum pump was invented in 1650 by Otto von Guericke.- Types :Pumps can be broadly categorized according to three techniques:...
s for providing braking assistance in large trucks and diesel powered passenger cars (whose engines do not generate intake vacuum) through a braking booster
Vacuum servo
A vacuum servo is a component used on motor vehicles in their braking system, to provide assistance to the driver by decreasing the braking effort. In the USA it is commonly called a brake booster.-Background:...
, and in most light aircraft to drive gyroscopic flight instruments
Flight instruments
Flight instruments are the instruments in the cockpit of an aircraft that provide the pilot with information about the flight situation of that aircraft, such as height, speed and altitude...
, the attitude indicator
Attitude indicator
An attitude indicator , also known as gyro horizon or artificial horizon, is an instrument used in an aircraft to inform the pilot of the orientation of the aircraft relative to earth. It indicates pitch and bank or roll and is a primary instrument for flight in instrument meteorological conditions...
and heading indicator
Heading indicator
The heading indicator is a flight instrument used in an aircraft to inform the pilot of the aircraft's heading. It is sometimes referred to by its older names, the directional gyro or DG, and also direction indicator or DI.- Use :The primary means of establishing the heading in most small...
. Furthermore, vane pumps can be used in low-pressure gas applications such as secondary air injection for auto exhaust emission control, and in vacuum applications including evacuating refrigerant lines in air conditioners, and laboratory freeze dryers, extensively in semiconductor low pressure chemical vapor deposition systems, and vacuum
Vacuum
In everyday usage, vacuum is a volume of space that is essentially empty of matter, such that its gaseous pressure is much less than atmospheric pressure. The word comes from the Latin term for "empty". A perfect vacuum would be one with no particles in it at all, which is impossible to achieve in...
experiments in physics. In this application the pumped gas and the oil are mixed within the pump, but must be separated externally. Therefore the inlet and the outlet have a large chamber–maybe with swirl–where the oil drops fall out of the gas. The inlet has a venetian blind cooled by the room air (the pump is usually 40 K hotter) to condense cracked pumping oil and water, and let it drop back into the inlet. It eventually exits through the outlet.
Variable Displacement Vane Pumps
One of the major advantages of the vane pump is that the design readily lends itself to become a variable displacement pump, rather than a fixed displacement pump such as a spur-gearGear pump
A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic fluid power applications. Gear pumps are also widely used in chemical installations to pump fluid with a certain viscosity...
(X-X) or a gerotor
Gear pump
A gear pump uses the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic fluid power applications. Gear pumps are also widely used in chemical installations to pump fluid with a certain viscosity...
(I-X) pump. The centerline distance from the rotor to the eccentric ring is used to determine the pump's displacement. By allowing the eccentric ring to pivot or translate relative to the rotor, the displacement can be varied. It is even possible for a vane pump to pump in reverse if the eccentric ring moves far enough. However, performance cannot be optimized to pump in both directions. This can make for a very interesting hydraulic control oil pump.
Variable displacement vane pump is used as an energy savings device, and have been used in many applications, including automotive transmissions, for over 30 years.
Materials
- Externals (head, casing) - Cast iron, ductile iron, steel, and stainless steel.
- Vane, Pushrods - Carbon graphite, PEEK®.
- End Plates - Carbon graphite
- Shaft Seal - Component mechanical seals, industry-standard cartridge mechanical seals, and * magnetically-driven pumps.
- Packing - Available from some vendors, but not usually recommended for thin liquid service