Zetex (fabric)
Encyclopedia
Zetex fabrics were invented by Bal Dixit
Bal Dixit
Bal Dixit is the chairman of Newtex Industries. He founded the company in 1978 after being one of the first researchers to formulate a viable alternative to asbestos in fire safety gear. In 1977, he started work on developing a product he would later call Zetex in response to the impending asbestos...

 in 1978. This highly texturized fiberglass
Fiberglass
Glass fiber is a material consisting of numerous extremely fine fibers of glass.Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling...

 fabric exhibits many of the same properties as asbestos
Asbestos
Asbestos is a set of six naturally occurring silicate minerals used commercially for their desirable physical properties. They all have in common their eponymous, asbestiform habit: long, thin fibrous crystals...

, such as resistance to heat, corrosion and rot resistance, outstanding electrical properties, ability to withstand molten metal, and thermal insulation. However, it does not carry the same health risks.

Testing

Zetex has been tested against asbestos to prove it is a good replacement. Two Zetex filaments were created, one with a 9 um diameter (G) and a 6 um diameter (DE).

Physical Properties

Chrysotile
Chrysotile
Chrysotile or white asbestos is the most commonly encountered form of asbestos, accounting for approximately 95% of the asbestos in place in the United States and a similar proportion in other countries. It is a soft, fibrous silicate mineral in the serpentine group of phyllosilicates; as such, it...

, the most commonly encountered form of asbestos
Asbestos
Asbestos is a set of six naturally occurring silicate minerals used commercially for their desirable physical properties. They all have in common their eponymous, asbestiform habit: long, thin fibrous crystals...

, has a density of 40 oz/yd2, while Zetex G has a density of 35 oz/yd2, and Zetex DE has a density of 32 oz/yd2. Other physical properties are listed in the table below:

Table 1 - Comparison of properties of asbestos and texturized fiberglass (Zetex)
Property Asbestos
Asbestos
Asbestos is a set of six naturally occurring silicate minerals used commercially for their desirable physical properties. They all have in common their eponymous, asbestiform habit: long, thin fibrous crystals...

 (Chrysotile
Chrysotile
Chrysotile or white asbestos is the most commonly encountered form of asbestos, accounting for approximately 95% of the asbestos in place in the United States and a similar proportion in other countries. It is a soft, fibrous silicate mineral in the serpentine group of phyllosilicates; as such, it...

)
Zetex G Filament Zetex DE Filament
Density (oz/yd2) 40 35 32
Breaking Strength, lb (Warp/Fill) 160/80 346/423 442/428
Abrasion
Abrasion (mechanical)
Abrasion is the process of scuffing, scratching, wearing down, marring, or rubbing away. It can be intentionally imposed in a controlled process using an abrasive...

 Testing
(cycles to failure - CS10 Wheel, 500 g/wheel)
230 to 824 493a 871
Thermal Properties
"K" value, Btu/h/in./ft2/°F
.8190 .3385 .3399

a CS17 Wheel, 1000 g/wheel

Temperature Rise Testing

A glove was fabricated from this material to allow for further testing to be done. A thermocouple was used to test the inside temperature of the glove while holding a 600°F(316°C) pipe. A measure was taken to see how long it took the inside to reach 140°F. Both gloves included the same wool liner. Another test was done with a 1200°F(649°C) pipe.



Table 2 - Rise in Glove Temperature (in F) with a 600°F pipe
Time (s) Zetex Asbestos
0 77 77
5 86 86
10 89 95
15 99 112
20 112 123
25 123 131
30 133 136
35 140 142

Table 3 - Rise in Glove Temperature (in F) with a 1200°F pipe
Time (s) Zetex Asbestos
0 80 80
5 85 105
10 92 135
15 110 ...
20 135 ...
25 ... ...
30 ... ...
35 ... ...



Construction

During construction, workers can wear Zetex made fire suits for protection in welding. Also, Zetex material can be used for fabric expansion joints, creating fire barriers in buildings.

Automotive

Zetex material can encapsulate gas tanks or exhaust pipes, protecting from fire caused by gas leaks.

Foundries/Welding

Zetex suits can be used in welding applications, protecting the worker from sparks and other molten objects. It can also be used to create a fire barrier.

Fire Safety

Fire departments can use Zetex made suits to battle fires due to Zetex's heat resistant properties. Full engulfment capabilities of the suit make for a good emergency combatant.
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