Wax Carving
Encyclopedia
Wax carving is the shaping of wax using tools usually associated with machining: rotary tools, saws, files and burin
s or gravers. Actual knives can be used and most certainly are, but the hardness of the material is such that they are not the ideal tool, generally.
To carve wax, the proper size and shape of block or tube is chosen, in the preferred hardness, and cut to a rough size, as needed. Then the design is generally drawn or laid out on that, and saws, files or machine tools are used to work the wax into a finished product. The wax is easily taken to a fine finish in the end using a bit of nylon stocking or steel wool. After the wax product is finished, it may be molded or used in the lost wax casting
process to create a final cast product.
process. Generally they fall into three main types, soft, hard and injection waxes. Injection waxes are made and intended to be used for injecting wax under pressure into rubber or other types of molds. They can be carved and worked otherwise, but they are not specifically designed for that use. Their properties more often target good injection properties: flow, low shrinkage, pot life and etc.
Soft waxes are sometimes called sculpting waxes, and generally have a consistency resembling clay. Generally the techniques used in working soft waxes are similar to those used with clay and involve the use of wooden or metal spatulas, direct molding with the fingers and the like.
designed for carving and/or machining. Although the formulas for most commercial wax
es are proprietary, most suppliers will state that hard wax
es are some blend of wax
es and plastic
s. This family of wax
es has a hardness and consistency of plastic
or softer wood
. They can be cut or carved with knives, files and rotary or machine tools. To illustrate the usefulness of this type of wax, if one were to get a candle, mount it on a lathe and feed a tool into it, the wax would slough off like butter, stick to the tool and make a mess. Hard wax, on the other hand, will machine more like soft aluminum, giving fine edges and a fine finish if worked properly.
Waxes come in a wide variety of shapes: blocks, sheets, rods and tubes, and in recent times there are even extruded shapes available. The rods are useful for lathe turning, among other things, and the tubes are useful for making rings in jewelry work. The tubes are available in various sizes, and also with a flat top, which is useful for signet rings.
Burin
Burin from the French burin meaning "cold chisel" has two specialised meanings for types of tools in English, one meaning a steel cutting tool which is the essential tool of engraving, and the other, in archaeology, meaning a special type of lithic flake with a chisel-like edge which was probably...
s or gravers. Actual knives can be used and most certainly are, but the hardness of the material is such that they are not the ideal tool, generally.
To carve wax, the proper size and shape of block or tube is chosen, in the preferred hardness, and cut to a rough size, as needed. Then the design is generally drawn or laid out on that, and saws, files or machine tools are used to work the wax into a finished product. The wax is easily taken to a fine finish in the end using a bit of nylon stocking or steel wool. After the wax product is finished, it may be molded or used in the lost wax casting
Lost wax casting
Lost-wax casting sometimes called by the French name of cire perdue is the process by which a metal sculpture is cast from an artist's sculpture. Intricate works can be achieved by this method, primarily depending on the carver's skills...
process to create a final cast product.
Casting waxes
There are a wide variety of wax types used in the lost wax castingLost wax casting
Lost-wax casting sometimes called by the French name of cire perdue is the process by which a metal sculpture is cast from an artist's sculpture. Intricate works can be achieved by this method, primarily depending on the carver's skills...
process. Generally they fall into three main types, soft, hard and injection waxes. Injection waxes are made and intended to be used for injecting wax under pressure into rubber or other types of molds. They can be carved and worked otherwise, but they are not specifically designed for that use. Their properties more often target good injection properties: flow, low shrinkage, pot life and etc.
Soft waxes are sometimes called sculpting waxes, and generally have a consistency resembling clay. Generally the techniques used in working soft waxes are similar to those used with clay and involve the use of wooden or metal spatulas, direct molding with the fingers and the like.
Carving wax
Carving wax is a smooth, non-brittle waxWax
thumb|right|[[Cetyl palmitate]], a typical wax ester.Wax refers to a class of chemical compounds that are plastic near ambient temperatures. Characteristically, they melt above 45 °C to give a low viscosity liquid. Waxes are insoluble in water but soluble in organic, nonpolar solvents...
designed for carving and/or machining. Although the formulas for most commercial wax
Wax
thumb|right|[[Cetyl palmitate]], a typical wax ester.Wax refers to a class of chemical compounds that are plastic near ambient temperatures. Characteristically, they melt above 45 °C to give a low viscosity liquid. Waxes are insoluble in water but soluble in organic, nonpolar solvents...
es are proprietary, most suppliers will state that hard wax
Wax
thumb|right|[[Cetyl palmitate]], a typical wax ester.Wax refers to a class of chemical compounds that are plastic near ambient temperatures. Characteristically, they melt above 45 °C to give a low viscosity liquid. Waxes are insoluble in water but soluble in organic, nonpolar solvents...
es are some blend of wax
Wax
thumb|right|[[Cetyl palmitate]], a typical wax ester.Wax refers to a class of chemical compounds that are plastic near ambient temperatures. Characteristically, they melt above 45 °C to give a low viscosity liquid. Waxes are insoluble in water but soluble in organic, nonpolar solvents...
es and plastic
Plastic
A plastic material is any of a wide range of synthetic or semi-synthetic organic solids used in the manufacture of industrial products. Plastics are typically polymers of high molecular mass, and may contain other substances to improve performance and/or reduce production costs...
s. This family of wax
Wax
thumb|right|[[Cetyl palmitate]], a typical wax ester.Wax refers to a class of chemical compounds that are plastic near ambient temperatures. Characteristically, they melt above 45 °C to give a low viscosity liquid. Waxes are insoluble in water but soluble in organic, nonpolar solvents...
es has a hardness and consistency of plastic
Plastic
A plastic material is any of a wide range of synthetic or semi-synthetic organic solids used in the manufacture of industrial products. Plastics are typically polymers of high molecular mass, and may contain other substances to improve performance and/or reduce production costs...
or softer wood
Wood
Wood is a hard, fibrous tissue found in many trees. It has been used for hundreds of thousands of years for both fuel and as a construction material. It is an organic material, a natural composite of cellulose fibers embedded in a matrix of lignin which resists compression...
. They can be cut or carved with knives, files and rotary or machine tools. To illustrate the usefulness of this type of wax, if one were to get a candle, mount it on a lathe and feed a tool into it, the wax would slough off like butter, stick to the tool and make a mess. Hard wax, on the other hand, will machine more like soft aluminum, giving fine edges and a fine finish if worked properly.
Waxes come in a wide variety of shapes: blocks, sheets, rods and tubes, and in recent times there are even extruded shapes available. The rods are useful for lathe turning, among other things, and the tubes are useful for making rings in jewelry work. The tubes are available in various sizes, and also with a flat top, which is useful for signet rings.