Te Rapa cogeneration
Encyclopedia
The Te Rapa cogeneration plant is a 45 MW cogeneration
Cogeneration
Cogeneration is the use of a heat engine or a power station to simultaneously generate both electricity and useful heat....

 plant owned and operated by Contact Energy
Contact Energy
Contact Energy Limited is a New Zealand electricity generator, natural gas wholesaler and electricity, natural gas, and LPG retailer.The company is the second-largest electricity generator in New Zealand , generating 24 percent of New Zealand's electricity in the year ending 31 December 2009, and...

. It is located at the Fonterra
Fonterra
Fonterra Co-operative Group Limited is a New Zealand multinational dairy co-operative owned by almost 10,500 New Zealand farmers. The company is responsible for approximately 30% of the world's dairy exports and with revenue exceeding NZ$19.87 billion, is New Zealand's largest company.- History :In...

 dairy factory at Te Rapa
Te Rapa
Te Rapa is a mixed light industrial, large scale retail and semi-rural suburb to the northwest of central Hamilton, New Zealand.Stretching in a long, thin north-south axis, Te Rapa is home to a large number of factories including Te Rapa Dairy Factory, one of the largest of its kind in the world...

 near Hamilton
Hamilton, New Zealand
Hamilton is the centre of New Zealand's fourth largest urban area, and Hamilton City is the country's fourth largest territorial authority. Hamilton is in the Waikato Region of the North Island, approximately south of Auckland...

 in New Zealand
New Zealand
New Zealand is an island country in the south-western Pacific Ocean comprising two main landmasses and numerous smaller islands. The country is situated some east of Australia across the Tasman Sea, and roughly south of the Pacific island nations of New Caledonia, Fiji, and Tonga...

.

The plant is based on a gas turbine
Gas turbine
A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between....

 (a GE frame 6B) which can produce up to 45 MW of electricity. Hot exhaust gases from this gas turbine are ducted to a HRSG
HRSG
A heat recovery steam generator or HRSG is an energy recovery heat exchanger that recovers heat from a hot gas stream. It produces steam that can be used in a process or used to drive a steam turbine.-General usage:...

to raise steam. This HRSG has duct burners to increase steam output, which can be up to 180 tons of steam per hour. The plant was commissioned in 1999.

The cogeneration plant is designed for flexible operation, and can provide electricity to the dairy factory, export electricity to the local network or import electricity for use in the dairy factory. A common operating mode is 30 MW of electricity exported and 15 MW plus 120 tons per hour of steam provided to the dairy factory.
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