Printed Circuit Corporation
Encyclopedia
Printed Circuit Corporation (PCC), was founded in 1961, and was a contract printed circuit board manufacturer located in Woburn, Massachusetts
Woburn, Massachusetts
Woburn is a city in Middlesex County, Massachusetts, USA. The population was 38,120 at the 2010 census. Woburn is located north of Boston, Massachusetts, and just south of the intersection of I-93 and I-95.- History :...

. (SIC Code 3672). PCC provided its products to companies in the electronics, instrumentation, medical, telecommunication, and automotive industries. The majority of the boards produced were multilayer (4, 6, 8, or 10-layer).

In 1995, the environmental advances made by the firm were highlighted in a joint study by The Massachusetts Toxics Use Reduction Institute in conjunction with the University of Massachusetts Lowell
University of Massachusetts Lowell
The University of Massachusetts Lowell is a public university in Lowell, Massachusetts, and part of the University of Massachusetts system...

.

In 2001, PCC was featured on an ABC-TV business news show called Business Now. The show featured the technology that the company used and the management disciplines that allowed it to compete effectively in the world PWB market.

Peter Sarmanian was the founder and CEO of Printed Circuit Corporation. Sarmanian's contributions to the PWB industry as a whole have been recognized by the IPC
IPC (electronics)
IPC, the Association Connecting Electronics Industries, is an organization whose aim is to standardize the assembly and production requirements of electronic equipment and assemblies. It was founded in 1957 as the Institute for Printed Circuits...

 on an annual basis.

Company history

Peter Sarmanian started Printed Circuit Corporation in 1961 during the early days of the computer industry. Sarmanian was pursuing an undergraduate technical degree at Northeastern University after having returned from service in the Korean War. His first significant production contracts were to manufacture printed circuit board
Printed circuit board
A printed circuit board, or PCB, is used to mechanically support and electrically connect electronic components using conductive pathways, tracks or signal traces etched from copper sheets laminated onto a non-conductive substrate. It is also referred to as printed wiring board or etched wiring...

s for the technology innovators of the 1960’s - early minicomputer companies like RCA Computer Systems, Digital Equipment Corporation
Digital Equipment Corporation
Digital Equipment Corporation was a major American company in the computer industry and a leading vendor of computer systems, software and peripherals from the 1960s to the 1990s...

, and Data General
Data General
Data General was one of the first minicomputer firms from the late 1960s. Three of the four founders were former employees of Digital Equipment Corporation. Their first product, the Data General Nova, was a 16-bit minicomputer...

 Corporation.

Sarmanian was a pioneer in the electro-chemical production of printed circuit boards. The new process offered far greater reliability for the printed circuit boards and far higher density (chips and circuitry per square inch) for packaging components.

When Sarmanian launched the company, most computer and electronics manufacturers were fabricating their own boards. Independent suppliers, however, became increasingly efficient and were proving a more cost-effective solution for a broad range of printed circuit board applications. Likewise, computer and electronics manufacturers became more comfortable using suppliers for key electronic components, including printed circuit boards. Reductions in time to market, engineering/prototyping costs, and manufacturing ramp-up costs were being demonstrated by these suppliers to win business. In 1979, 40% of all rigid printed circuit board fabrication was being outsourced to suppliers like PCC. By 1989, that figure was about 60%, and by 1995, 80%. By 2001, 98% of all printed circuit board production was going to external suppliers. Industry analysts placed total bookings for printed circuit board production worldwide at approximately $30 billion in 2000, with the US market comprising about a third of that dollar volume.

Sarmanian built a profitable company with approximately $30 million a year in revenue at its peak in 2000, and a 100000 square feet (9,290.3 m²) fabrication plant on Route 128 outside of Boston. At the time, he had 240 employees working two full shifts a day, and sometimes, another half shift for limited production of new prototype boards.

Sarmanian died in July 2001 following a bout with cancer. The company filed for reorganization shortly thereafter, then was acquired by Manchester, NH-based fabricator Electropac in October 2002.

Printed Circuit Corporation’s business approach

PCC had traditionally operated in the mid-range segment, providing boards to New England based minicomputer companies. Sarmanian bought state-of-the-art equipment to keep pace with the industry, but he always did it as a follower. At the beginning of the 1980s, Sarmanian saw that volumes in the low-end were beginning to explode and decided to diversify. By 1995, only 50% of PCC’s revenues came from its traditional mid-range customers; the other 50% came from low-end consumer electronics manufacturers. By 1995 his company was a $20 million a year business. However, this low-end high-volume strategy got the company into financial trouble when the market for video game cartridges for the Atari
Atari, Inc
Atari, Inc. was an American video game and home computer company founded in 1972 by Nolan Bushnell and Ted Dabney. Primarily responsible for the formation of the video arcade and modern video game industries, the company was closed and its assets split in 1984 as a direct result of the North...

 and Intellivision
Intellivision
The Intellivision is a video game console released by Mattel in 1979. Development of the console began in 1978, less than a year after the introduction of its main competitor, the Atari 2600. The word intellivision is a portmanteau of "intelligent television"...

systems collapsed.

By the early 1980s, offshore manufacturers had started low complexity, high volume fabrication. By the end of the decade, they dominated it. In this semi-automated, high volume process, the offshore producers were able to quote substantially lower prices due to cheap labor. By 1995, the consumer electronics manufacturers had moved virtually all their business to Asian fabricators. Because of this foray into the low-end, by 1995 PCC’s profits had declined 90%. New management was brought in during 1996 and 1997 to help turn the company around.

New management shed the unprofitable low-end business to refocus on the mid- range, more technologically complex segment of the market. These changes were made ihttp://en.wikipedia.org/w/index.php?title=Printed_Circuit_Corporation&action=edit§ion=2n time to capture some explosive growth. Historically, the PCB market had grown about 6% a year, but from 1995-2000 it grew at 10%. By 2000, the company’s sales had increased to $30 million. Laser drilling, better solder masking for finishing printed circuitry, and semi-automated systems for electrical testing of finished boards were the major improvements needed to get to industry parity.

PCC named Glen Kashgegian president and COO in 2000.

In June 2001, Printed Circuit Corp. acquired the circuit board fabrication business of CPC in Randolph, MA.

The End of PCC

Amid the tech recession of 2001-03, the company failed to adjust as customers migrated to lower cost products from China, and filed for reorganization in September 2002. The company then was acquired by Manchester, NH-based fabricator Electropac in October 2002.

Environmental Battles

In 1990, the company was fined $407,835 for allegedly violating state sewer regulations 60 times over two years and ignoring orders to stop. The penalty was the third-largest in the history of the Massachusetts Water Resources Authority at the time.
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