Lego pneumatics
Encyclopedia
Lego pneumatics is a variety of Lego
bricks which use air pressure and specialised components to perform various actions using the principles of pneumatics
.
range in 1984. Since their introduction, LEGO pneumatics have featured in a variety of LEGO Technic and LEGO Educational (DACTA) products.
A pneumatic distribution block piece was utilised (along with a switch) in order to enable pulling as well by creating vacuum instead of pressure in the cylinder, however, this had limitations and often made pneumatic circuits quite complex.
Over the years, several new pieces were introduced in this line as well. The new pump was spring based, and could only be operated by hand, which limited pneumatic power to how fast it could be manually pumped. This obviously limited the power of pneumatic circuits. So in 1992, LEGO introduced two new pieces; a small pump and a small cylinder. The small pump did not have a spring on it, and it was designed to be operated by a motor, which would allow for continuously-running pneumatic creations. As of 2011, the small pump has only appeared in one set — 8868 Air Tech Claw Rig (1992) (found on Peeron) — and a few parts sets (no longer available). A slightly modified version of the small pump is included in the Lego set 8110 Unimog U400 (2011).
In 1997, LEGO introduced the Air Tank, which acts like a battery, storing compressed air so that even more powerful pneumatic circuits can be created. This piece is very popular with the enthusiast community, but many feel that it was underutilised by LEGO, as it only appeared in 3 model sets and a parts pack. This tank is now only available at the LEGO Education Store, along with a new manometer part.
In 2003, LEGO discontinued the old cylinder and switch parts, and made new "studless" versions to fit in with their transition towards removing studs from Technic sets.
Pumps are the primary source of air in a pneumatic circuit.
When a port is "open", that means it is like an open tire valve; all the air will leak out as fast as it can. When a port is closed, no air can enter or leave that port. When ports are connected, air will freely travel through the switch between those two ports.
Flex-hoses aren't actually considered pneumatic pieces; they were designed as part of the Technic system for a different purpose, but Lego fans have discovered that pneumatic tubing actually fits over flex hoses pretty well, so many people use them as tubing extenders whenever they are needed. Flex hoses are more rigid than tubing.
Lego pneumatic tubing almost always comes with sets in an uncut form, and are required to be cut into smaller pieces using scissors. On the 8049 technic tractor and log loader and the 8110 Unimog U400, the tubes are already cut to size.
In 2006, Lego has discontinued this piece.
In 2008 Lego Education has re-released the tank in a new white color, as part of an add-on set (W979641)
Using these, it was possible to make the Generation 1 cylinders pull down as well as push up, however the pulling wasn't as strong as the pushing, and this prompted Lego to redesign the pneumatics into an easier-to-use and stronger system.
These were discontinued when Lego switched to Generation 2, in 1988.
creations.
Lego pneumatic projects usually include a compressor made from a combination of a lego electric motor and pneumatic pump, together with a pressure switch which will activate the motor when greater pressure is required.
The pneumatic elements are most commonly used to resemble and take the function of hydraulic cylinders in appropriate models, actuating a digging arm or crane, for example. They can, however, also be used to build a pneumatic engine, which converts air pressure into rotary motion using the same principles as a steam engine. However, the cylinders are not optimised for this purpose, and such engines tend to be slow and lack power unless the cylinder inlets are enlarged.
Because a slight delay is involved between increased pressure and cylinder movement, various feedback loops can be used whereby one pneumatic component can activate another in a series of mechanical events.
Lego pneumatics can be configured in such a way that electronic circuits can be replicated. These circuits can then be combined to create digital computers.
offers a similar pneumatics system for robotic and control technology hobbyists. The Fischertechnik system includes an electrically activated air solenoid, a feature not available in the Lego range.
A number of hobbyists have also constructed additional components such as larger air tanks and solenoids to complement the standard Lego pneumatic components.
Lego
Lego is a line of construction toys manufactured by the Lego Group, a privately held company based in Billund, Denmark. The company's flagship product, Lego, consists of colorful interlocking plastic bricks and an accompanying array of gears, minifigures and various other parts...
bricks which use air pressure and specialised components to perform various actions using the principles of pneumatics
Pneumatics
Pneumatics is a branch of technology, which deals with the study and application of use of pressurized gas to effect mechanical motion.Pneumatic systems are extensively used in industry, where factories are commonly plumbed with compressed air or compressed inert gases...
.
History
The LEGO pneumatics components were first introduced as part of the LEGO TechnicLego Technic
Technic is a line of Lego interconnecting plastic rods and parts. The purpose of this series is to create more advanced models with more complex movable arms, such as machines with wheels, in addition to the simpler brick-building properties of normal Lego....
range in 1984. Since their introduction, LEGO pneumatics have featured in a variety of LEGO Technic and LEGO Educational (DACTA) products.
Generation 1
The first generation of LEGO Pneumatics ran from 1984 through 1988. This generation was simple compared to the later generations. The pneumatic cylinders, for example, only had one input valve. This meant that in a simple pump->switch->cylinder setup, the cylinder rod could only push outwards, requiring gravity to pull it back in.A pneumatic distribution block piece was utilised (along with a switch) in order to enable pulling as well by creating vacuum instead of pressure in the cylinder, however, this had limitations and often made pneumatic circuits quite complex.
Generation 2
In 1989, the LEGO pneumatic line was revamped, and a new cylinder and pump piece were introduced. The old cylinders and pumps were discontinued. The chief difference is that the new cylinder had two input valves now, which allowed both pushing and pulling without needing complex circuits involving the distribution block piece.Over the years, several new pieces were introduced in this line as well. The new pump was spring based, and could only be operated by hand, which limited pneumatic power to how fast it could be manually pumped. This obviously limited the power of pneumatic circuits. So in 1992, LEGO introduced two new pieces; a small pump and a small cylinder. The small pump did not have a spring on it, and it was designed to be operated by a motor, which would allow for continuously-running pneumatic creations. As of 2011, the small pump has only appeared in one set — 8868 Air Tech Claw Rig (1992) (found on Peeron) — and a few parts sets (no longer available). A slightly modified version of the small pump is included in the Lego set 8110 Unimog U400 (2011).
In 1997, LEGO introduced the Air Tank, which acts like a battery, storing compressed air so that even more powerful pneumatic circuits can be created. This piece is very popular with the enthusiast community, but many feel that it was underutilised by LEGO, as it only appeared in 3 model sets and a parts pack. This tank is now only available at the LEGO Education Store, along with a new manometer part.
In 2003, LEGO discontinued the old cylinder and switch parts, and made new "studless" versions to fit in with their transition towards removing studs from Technic sets.
Linear Actuator
Beginning 2008, LEGO has released several sets with mechanical linear actuators, which are used for the same purpose as the pneumatic cylinders, but the fact that they can easily be extended to intermediate points means that they approximate hydraulic cylinders more closely.Pneumatic pump
There are three versions of the pump. The old Generation 1 pump, the new Generation 2 pump (both of these are spring-loaded) and the small pump without a spring (designed for use with motors). The Gen. 1 pump is red, while the Gen. 2 pump is yellow and has a larger contact pad at the top of the pump.Pumps are the primary source of air in a pneumatic circuit.
Pneumatic cylinder
Cylinders look like pumps, but they are the outputs of the energy, rather than the inputs. There are five versions of cylinders. The Generation 1 cylinders came in two lengths, only had one input and thus were limited in how they could be used. The Generation 2 cylinders have 2 inputs (and come in studded, studless, and small versions), and allow pushing and pulling, depending on which input air is pumped into.Pneumatic switch
Switches have three ports on them, and a Lego axle which controls which of the ports are connected to each other.| Switch | Left Port | Middle Port | Right Port |
|---|---|---|---|
| Left position | Open | Connected to Right | Connected to Center |
| Middle Position | Closed | Closed | Closed |
| Right position | Connected to Center | Connected to Left | Open |
When a port is "open", that means it is like an open tire valve; all the air will leak out as fast as it can. When a port is closed, no air can enter or leave that port. When ports are connected, air will freely travel through the switch between those two ports.
Pneumatic tubing
Tubing is simply the means by which air power is transferred through the circuit. Tubing can connect to a switch, air tank, T-junction, cylinder, pump, distribution block, or flex-hose.Flex-hoses aren't actually considered pneumatic pieces; they were designed as part of the Technic system for a different purpose, but Lego fans have discovered that pneumatic tubing actually fits over flex hoses pretty well, so many people use them as tubing extenders whenever they are needed. Flex hoses are more rigid than tubing.
Lego pneumatic tubing almost always comes with sets in an uncut form, and are required to be cut into smaller pieces using scissors. On the 8049 technic tractor and log loader and the 8110 Unimog U400, the tubes are already cut to size.
Pneumatic T-junction
A T-junction is a very small piece that allows three pieces of tubing to connect into one junction, essentially splitting (or joining) airflow from two hoses into one. These only allow 1:2 branching, but by combining T-junctions, any number of branches can be achieved (ie: one tube can branch into three by using two T-junctions).Air tank
Air tanks are an important piece to most larger pneumatic designs, as they allow air power to be easily stored for later retrieval.In 2006, Lego has discontinued this piece.
In 2008 Lego Education has re-released the tank in a new white color, as part of an add-on set (W979641)
Pneumatic distribution block
These pieces used a special kind of one-way valve inside of them, and three ports on the outside. The leftmost port could only have air going into it, no air would ever come out. The middle port could have air going in or out. The right port could only have air coming out of it, no air could go into it.Using these, it was possible to make the Generation 1 cylinders pull down as well as push up, however the pulling wasn't as strong as the pushing, and this prompted Lego to redesign the pneumatics into an easier-to-use and stronger system.
These were discontinued when Lego switched to Generation 2, in 1988.
Pneumatic principles
Lego pneumatics offer the opportunity to learn and experiment with the principles of pneumatics and control circuits. Advanced use of Lego pneumatics has been made in various Lego MindstormsLego Mindstorms
The LEGO Mindstorm series of kits contain software and hardware to create small, customizable and programmable robots. They include a programmable 'Brick' computer that controls the system, a set of modular sensors and motors, and LEGO parts from the Technics line to create the mechanical...
creations.
Lego pneumatic projects usually include a compressor made from a combination of a lego electric motor and pneumatic pump, together with a pressure switch which will activate the motor when greater pressure is required.
The pneumatic elements are most commonly used to resemble and take the function of hydraulic cylinders in appropriate models, actuating a digging arm or crane, for example. They can, however, also be used to build a pneumatic engine, which converts air pressure into rotary motion using the same principles as a steam engine. However, the cylinders are not optimised for this purpose, and such engines tend to be slow and lack power unless the cylinder inlets are enlarged.
Because a slight delay is involved between increased pressure and cylinder movement, various feedback loops can be used whereby one pneumatic component can activate another in a series of mechanical events.
Lego pneumatics can be configured in such a way that electronic circuits can be replicated. These circuits can then be combined to create digital computers.
Alternative pneumatic systems
FischertechnikFischertechnik
FischerTechnik is a brand of construction toy. It was invented by Artur Fischer and is produced by FischerTechnik GmbH in Waldachtal, Germany. Fans often refer to FischerTechnik as FT or ft. It is used in education for teaching about simple machines, as well as motorization and mechanisms...
offers a similar pneumatics system for robotic and control technology hobbyists. The Fischertechnik system includes an electrically activated air solenoid, a feature not available in the Lego range.
A number of hobbyists have also constructed additional components such as larger air tanks and solenoids to complement the standard Lego pneumatic components.