Hydraulic lime
Encyclopedia
Hydraulic lime is a variety of lime, a slaked lime used to make lime mortar
Lime mortar
Lime mortar is a type of mortar composed of lime and an aggregate such as sand, mixed with water. It is one of the oldest known types of mortar, dating back to the 4th century BC and widely used in Ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to Ancient...

. Hydraulicity is the ability of lime to set under water. Hydraulic lime is produced by heating calcining limestone that contains clay
Clay
Clay is a general term including many combinations of one or more clay minerals with traces of metal oxides and organic matter. Geologic clay deposits are mostly composed of phyllosilicate minerals containing variable amounts of water trapped in the mineral structure.- Formation :Clay minerals...

 and other impurities. Calcium reacts in the kiln with the clay minerals to produce silicates
Belite
Belite is an industrial mineral important in Portland cement manufacture, a name for dicalcium silicate, Ca2SiO4, sometimes formulated as 2 CaO · SiO2 ....

 that enable the lime to set without exposure to air. Any unreacted calcium is slaked to calcium hydroxide
Calcium hydroxide
Calcium hydroxide, traditionally called slaked lime, is an inorganic compound with the chemical formula Ca2. It is a colourless crystal or white powder and is obtained when calcium oxide is mixed, or "slaked" with water. It has many names including hydrated lime, builders lime, slack lime, cal, or...

. Hydraulic lime is used for providing a faster initial set than ordinary lime in more extreme conditions (including under water).

Use in construction

Hydraulic lime is a useful building material for the following reasons:
  • It has a low elastic modulus
    Elastic modulus
    An elastic modulus, or modulus of elasticity, is the mathematical description of an object or substance's tendency to be deformed elastically when a force is applied to it...

    .
  • There is no need for expansion (movement) joints.
  • It allows buildings to "breathe", and does not trap moisture in the walls.
  • It has a lower firing temperature than Portland cement
    Portland cement
    Portland cement is the most common type of cement in general use around the world because it is a basic ingredient of concrete, mortar, stucco and most non-specialty grout...

    , and is thus less polluting.
  • Stone and brickwork bonded with lime is easier to re-use.
  • Lime acts sacrificially in that it is weaker and breaks down more readily than the masonry, thus saving weaker stone such as sandstone and limestone from the harmful effects of temperature expansion and mortar freeze.
  • It is less dense than cement, thus less cold bridging.
  • Lime re-absorbs the carbon dioxide
    Carbon dioxide
    Carbon dioxide is a naturally occurring chemical compound composed of two oxygen atoms covalently bonded to a single carbon atom...

     (CO2) emitted by its calcination (firing), thus partially offsetting the large amount emitted during its manufacture. The more hydraulic a lime, the less CO2 is reabsorbed during set, for example, 50% of CO2 is reabsorbed by NHL 3.5 during the set, compared to 100% of CO2 being reabsorbed by pure calcium hydroxide
    Calcium hydroxide
    Calcium hydroxide, traditionally called slaked lime, is an inorganic compound with the chemical formula Ca2. It is a colourless crystal or white powder and is obtained when calcium oxide is mixed, or "slaked" with water. It has many names including hydrated lime, builders lime, slack lime, cal, or...

    (fat lime putty).

Feebly hydraulic lime

Feebly hydraulic lime (NHL 2) is used for internal work and external work in sheltered areas.

Feebly hydraulic lime contains up to 10% clay/ clay mixed with other impurities. It might take one week or more to set after the addition of water. Setting is the process of permanently taking the shape into which lime has been moulded.

Moderately hydraulic lime

Moderately hydraulic lime (NHL 3.5) can be used for external work in most areas.

Moderately hydraulic lime contains clay in the range of 11% to 20%. This type of lime sets (assumes given shape) within a few days after the addition of water.

Eminently hydraulic lime

Eminently hydraulic lime (NHL 5) is used for external work in exposed areas, such as chimneys and for floor slabs/underpinning.

Eminently hydraulic lime contains clay in the range of 21% to 30%. Properties of eminently hydraulic lime are close to those of cement. Eminently hydraulic lime sets within one day after the addition of water.

External links

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