Flow control valve
Encyclopedia
A flow control valve
regulates the flow or pressure of a fluid
. Control valves normally respond to signals generated by independent devices such as flow meters or temperature gauges.
Control valves are normally fitted with actuators and positioners. Pneumatically-actuated globe valves and Diaphragm Valves are widely used for control purposes in many industries, although quarter-turn types such as (modified) ball
, gate
and butterfly valve
s are also used.
Control valves can also work with hydraulic actuators (also known as hydraulic pilots). These types of valves are also known as Automatic Control Valves. The hydraulic actuators will respond to changes of pressure or flow and will open/close the valve. Automatic Control Valves do not require an external power source, meaning that the fluid pressure is enough to open and close the valve. Automatic control valves include: pressure reducing valves, flow control valves, back-pressure sustaining valves, altitude valves, and relief valve
s. An altitude valve controls the level of a tank. The altitude valve will remain open while the tank is not full and it will close when the tanks reaches its maximum level. The opening and closing of the valve requires no external power source (electric, pneumatic, or man power), it is done automatically, hence its name.
Process plants consist of hundreds, or even thousands, of control loops all networked together to produce a product to be offered for sale. Each of these control loops is designed to keep some important process variable such as pressure, flow, level, temperature, etc. within a required operating range to ensure the quality of the end product. Each of these loops receives and internally creates disturbances that detrimentally affect the process variable, and interaction from other loops in the network provides distur- bances that influence the process variable.
To reduce the effect of these load disturbances, sensors and transmitters collect information about the process variable and its relationship to some desired set point. A controller then processes this information and decides what must be done to get the process variable back to where it should be after a load disturbance occurs. When all the measuring, comparing, and calculating are done, some type of final control element must implement the strategy selected by the controller. The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing fluid, such as gas, steam, water, or chemical compounds, to compensate for the load disturbance and keep the regulated process variable as close as possible to the desired set point.
Valve
A valve is a device that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically pipe fittings, but are usually discussed as a separate category...
regulates the flow or pressure of a fluid
Fluid
In physics, a fluid is a substance that continually deforms under an applied shear stress. Fluids are a subset of the phases of matter and include liquids, gases, plasmas and, to some extent, plastic solids....
. Control valves normally respond to signals generated by independent devices such as flow meters or temperature gauges.
Control valves are normally fitted with actuators and positioners. Pneumatically-actuated globe valves and Diaphragm Valves are widely used for control purposes in many industries, although quarter-turn types such as (modified) ball
Ball valve
A ball valve is a valve with a spherical disc, the part of the valve which controls the flow through it. The sphere has a hole, or port, through the middle so that when the port is in line with both ends of the valve, flow will occur. When the valve is closed, the hole is perpendicular to the ends...
, gate
Gate valve
The gate valve, also known as a sluice valve, is a valve that opens by lifting a round or rectangular gate/wedge out of the path of the fluid. The distinct feature of a gate valve is the sealing surfaces between the gate and seats are planar, so gate valves are often used when a straight-line flow...
and butterfly valve
Butterfly valve
A butterfly valve is a valve which can be used for isolating or regulating flow. The closing mechanism takes the form of a disk. Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves are generally favored because they are lower in cost to other valve...
s are also used.
Control valves can also work with hydraulic actuators (also known as hydraulic pilots). These types of valves are also known as Automatic Control Valves. The hydraulic actuators will respond to changes of pressure or flow and will open/close the valve. Automatic Control Valves do not require an external power source, meaning that the fluid pressure is enough to open and close the valve. Automatic control valves include: pressure reducing valves, flow control valves, back-pressure sustaining valves, altitude valves, and relief valve
Relief valve
The relief valve is a type of valve used to control or limit the pressure in a system or vessel which can build up by a process upset, instrument or equipment failure, or fire....
s. An altitude valve controls the level of a tank. The altitude valve will remain open while the tank is not full and it will close when the tanks reaches its maximum level. The opening and closing of the valve requires no external power source (electric, pneumatic, or man power), it is done automatically, hence its name.
Process plants consist of hundreds, or even thousands, of control loops all networked together to produce a product to be offered for sale. Each of these control loops is designed to keep some important process variable such as pressure, flow, level, temperature, etc. within a required operating range to ensure the quality of the end product. Each of these loops receives and internally creates disturbances that detrimentally affect the process variable, and interaction from other loops in the network provides distur- bances that influence the process variable.
To reduce the effect of these load disturbances, sensors and transmitters collect information about the process variable and its relationship to some desired set point. A controller then processes this information and decides what must be done to get the process variable back to where it should be after a load disturbance occurs. When all the measuring, comparing, and calculating are done, some type of final control element must implement the strategy selected by the controller. The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing fluid, such as gas, steam, water, or chemical compounds, to compensate for the load disturbance and keep the regulated process variable as close as possible to the desired set point.
See also
- ValveValveA valve is a device that regulates, directs or controls the flow of a fluid by opening, closing, or partially obstructing various passageways. Valves are technically pipe fittings, but are usually discussed as a separate category...
- Ball valveBall valveA ball valve is a valve with a spherical disc, the part of the valve which controls the flow through it. The sphere has a hole, or port, through the middle so that when the port is in line with both ends of the valve, flow will occur. When the valve is closed, the hole is perpendicular to the ends...
- Butterfly valveButterfly valveA butterfly valve is a valve which can be used for isolating or regulating flow. The closing mechanism takes the form of a disk. Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves are generally favored because they are lower in cost to other valve...
- Control valve
- Globe valveGlobe valveA globe valve is a type of valve used for regulating flow in a pipeline, consisting of a movable disk-type element and a stationary ring seat in a generally spherical body....
- Needle valveNeedle valveA needle valve is a type of valve having a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is generally only capable of relatively low flow rates.- Construction and operation :...