Bulk polymerization
Encyclopedia
Bulk polymerization or mass polymerization is carried out by adding a soluble initiator
Initiator
An initiator can refer to:* A person that takes an initiative in making something happen.* Modulated neutron initiator, a neutron source used in some nuclear weapons...

 to pure monomer
Monomer
A monomer is an atom or a small molecule that may bind chemically to other monomers to form a polymer; the term "monomeric protein" may also be used to describe one of the proteins making up a multiprotein complex...

 into liquid state.
Bulk polymerization
Polymerization
In polymer chemistry, polymerization is a process of reacting monomer molecules together in a chemical reaction to form three-dimensional networks or polymer chains...

 has several advantages over other methods, these advantages are :
  • The system is simple and requires thermal insulation.
  • The polymer
    Polymer
    A polymer is a large molecule composed of repeating structural units. These subunits are typically connected by covalent chemical bonds...

     is obtained pure.
  • Large castings may be prepared directly.
  • Molecular weight distribution can be easily changed with the use of a chain transfer agent.


Disadvantages :
  • Heat transfer and mixing become difficult as the viscosity of reaction mass increases.
  • The problem of heat transfer is compounded by the highly exothermic
    Exothermic
    In thermodynamics, the term exothermic describes a process or reaction that releases energy from the system, usually in the form of heat, but also in the form of light , electricity , or sound...

     nature of free radical addition polymerization.
  • The polymerization is obtained with a broad molecular weight distribution due to the high viscosity
    Viscosity
    Viscosity is a measure of the resistance of a fluid which is being deformed by either shear or tensile stress. In everyday terms , viscosity is "thickness" or "internal friction". Thus, water is "thin", having a lower viscosity, while honey is "thick", having a higher viscosity...

    and lack of good heat transfer.
  • Very low molecular weights are obtained.
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