British Rail Class 438
Encyclopedia
The British Rail
British Rail
British Railways , which from 1965 traded as British Rail, was the operator of most of the rail transport in Great Britain between 1948 and 1997. It was formed from the nationalisation of the "Big Four" British railway companies and lasted until the gradual privatisation of British Rail, in stages...

 TC (Trailer Control) multiple units were un-powered fixed formations of 3 or 4 carriages with a driving position at each end of the set, converted by BR at York
York
York is a walled city, situated at the confluence of the Rivers Ouse and Foss in North Yorkshire, England. The city has a rich heritage and has provided the backdrop to major political events throughout much of its two millennia of existence...

 Works from locomotive-hauled Mark 1 carriages in 1966-1967 and 1974. The units built on experience gained from the prototype 6TC unit. In time the 3 car units (3TC, numbered in the series 3xx) were reformed into four car units (4TC numbered in the series 4xx) to match the rest of the fleet and later classified as Class 442. This was later changed to Class 491, under which they spent the majority of their working lives. Shortly before withdrawal they were reclassified Class 438 and the units were renumbered to 8001-8034.

Operation

The units were primarily employed on services between London Waterloo and Weymouth. One or two 4TC units would be propelled from London to Bournemouth
Bournemouth railway station
Bournemouth railway station, originally known as Bournemouth East and then Bournemouth Central , is the main railway station serving the town of Bournemouth in Dorset, England. It is located on the South Western Main Line from London Waterloo to Weymouth...

 by a 3200 HP 4REP
British Rail Class 432
The British Rail 4-REP electric multiple units were built by BR at York Works from 1966-1967 and 1974. The units were built to power the 4-TC trailer units on services on the South Western Main Line. Fifteen four-car units were eventually built. The motor coaches were new build, but the trailers...

 unit, controlled from the leading cab. At Bournemouth, one or both 4TCs would continue over the un-electrified line to Weymouth
Weymouth railway station
Weymouth railway station is a railway station serving the town of Weymouth, Dorset, England. The station is the terminus of both the South Western Main Line from London Waterloo and the Heart of Wessex Line from and .-History:...

, hauled by a Class 33/1
British Rail Class 33
The British Rail Class 33 also known as the BRCW Type 3 or Crompton is a class of Bo-Bo diesel-electric locomotives ordered in 1957 and built for the Southern Region of British Railways between 1960 and 1962....

 diesel locomotive, leaving the 4REP at the London end of Bournemouth station. Up trains from Weymouth would follow the same procedure in reverse: the Class 33/1 locomotive would propel its train to Bournemouth (controlled from the 4TC leading cab). There the 4TCs would couple to the waiting 4REP which would then power the whole formation to London, leaving the Class 33/1 locomotive at Bournemouth to await the next such service. 4TC units were occasionally seen on other duties such Waterloo to Salisbury
Salisbury railway station
Salisbury is a railway station serving the city of Salisbury, Wiltshire. Located southwest of London Waterloo, the station is the crossing point of the West of England Main Line and the Wessex Main Line...

, the Clapham Junction to Kensington Olympia shuttle before that line was electrified and surplus units were also used on Sundays to operate Portsmouth Harbour
Portsmouth Harbour railway station
Portsmouth Harbour railway station is a railway station in Portsmouth, England. It is situated beside Gunwharf Quays in the city's harbour, and is an important transport terminal, with a bus interchange and ferry services to Gosport and the Isle of Wight. The station currently has four platforms:...

 to Reading
Reading railway station
Reading railway station is a major rail transport hub in the English town of Reading. It is situated on the northern edge of the town centre, close to the main retail and commercial areas, and also the River Thames...

 direct services during the late 1970s & early 1980s. They were pressed into general service as needed, often deputising for electric trains when the power was switched off and occasionally on inter-regional Southern Region services. They ventured further afield on special duties or rail-tours, including Birmingham, Cardiff, Barnstaple/Meeth & Meldon Quarry. Until the closure of the Swanage branch, a small number of through 4TC workings to/from Waterloo were operated, also using class 33/1 locomotives in similar style to the Weymouth trains.

The spare DTSO number 76331 was equipped with a modernised interior - the seats were replaced with Inter-City style individual bucket seats (as used in the contemporary Mk2A/B/C carriages) and fluorescent lighting to match. This modified car was then placed into unit 417 from the early 1970s, and the displaced 76302 was kept spare at Bournemouth Traction Maintenance Depot.
No general refurbishment was ever undertaken on the units and they ran with their original incandescent lighting until withdrawal. A feature of a journey in a 2x4TC/4REP train with the 4REP pushing, was severe jolting at station restarts; this upset many a hot drink over the years. This was particularly prevalent at stations on a descending gradient such as New Milton (down trains). There would be sometimes several jolts of varying intensity until the couplings were fully compressed.
The Units were fitted with a motor-generator set for lighting supply and a single compressor; these drew power from the REP or loco through the ETH
Head end power
Head end power or electric train supply is a rail transport term for the electrical power distribution system on a passenger train. The power source, usually a locomotive at the front or “head” of a train or a generator car, generates all the electricity used for lighting, electrical and other...

 jumpers.

In 1986, two 4TC sets were temporarily converted to 4TCB (Trailer Control Buffet) by removing the TFK coaches and inserting buffet coaches from withdrawn 4REP
British Rail Class 432
The British Rail 4-REP electric multiple units were built by BR at York Works from 1966-1967 and 1974. The units were built to power the 4-TC trailer units on services on the South Western Main Line. Fifteen four-car units were eventually built. The motor coaches were new build, but the trailers...

 units. They were designated as the class 492/8 and numbered set 802 and 807. This was in part to compensate for the loss of the Buffet in TC+REP formations as those units were withdrawn over a period of time for scrapping to give up their traction equipment for the new Mk3 based Wessex Electrics.

In December 1987, the two 4TCB sets and four other 4TC sets were converted to 4TCT (Trailer Control Trolley) sets. The buffet coaches in the 4TCB sets and TFK coaches in 4TC sets were replaced with TFK coaches from redundant 4TC sets modified to take catering trolleys. They were designated the class 438/1 and numbered sets 101-106.

Following the withrawal of the 4REP
British Rail Class 432
The British Rail 4-REP electric multiple units were built by BR at York Works from 1966-1967 and 1974. The units were built to power the 4-TC trailer units on services on the South Western Main Line. Fifteen four-car units were eventually built. The motor coaches were new build, but the trailers...

 units, three temporary 5TCB sets were formed in 1988 by inserting REP buffet cars into 4TC sets. They were also designated as the class 492/8 and numbered sets 804, 807 and 809.

On occasion class 33/0 locomotives were substituted for unavailable 33/1s; in this event the loco had to run-round at Weymouth and the starting bell/loudaphone system could not be used, the guard having to resort to the use of a green flag to start the train at station stops.

Description

The units were built in two batches. In the first batch, a total of 123 locomotive-hauled Mark 1 carriage were converted comprising 63 TSO to DTSO on Lot 30764, 32 BSK to TBSK on Lot 30765 and 28 FK to TFK on Lot 30766.

In the second batch, 14 locomotive-hauled carriages were rebuilt comprising 2 BSK to TBSK on Lot 30855, 6 FK to TFK on Lot 30856, and 6 TSO to DTSO on Lot 30857. This work included converting the three 3TC units to 4TC. The 1974 build units were fitted with double-glazed windows (except for the sliding toplights) as fitted to contemporary CIG/BIG stock. They also differed from the 1967 units in having the contemporary CIG/BIG style of seating throughout, as all coaches were new-build.

Individual vehicle numbering is shown in the table below.
Phase Class Type Unit Nos. DTSO TFK TBSK DTSO
Phase 1
(1966–67)
Class 491 4TC 401-428 76270, 76271-76323 (odd) 70844-70871 70812-70839 76332, 76272-76324 (even)
Class 492 3TC 301-303 76325-76329 (odd) - 70840-70842 76326-76330 (even)
Spare 76311 - 70843 -
Phase 2
(1974)
Class 491 4TC 429-431
(ex-3TC units)
- 71162-71164 - -
Class 491 4TC 432-434 76943-76947 (odd) 71165-71167 70843 (ex-spare),
71160-71161
76944-76948 (even)

Further use

Following withdrawal from passenger service, several vehicles were sold for further use with London Underground
London Underground
The London Underground is a rapid transit system serving a large part of Greater London and some parts of Buckinghamshire, Hertfordshire and Essex in England...

. They were used primarily for special excursions trains on the Metropolitan Line
Metropolitan Line
The Metropolitan line is part of the London Underground. It is coloured in Transport for London's Corporate Magenta on the Tube map and in other branding. It was the first underground railway in the world, opening as the Metropolitan Railway on 10 January 1863...

, hauled by either steam locomotive
Steam locomotive
A steam locomotive is a railway locomotive that produces its power through a steam engine. These locomotives are fueled by burning some combustible material, usually coal, wood or oil, to produce steam in a boiler, which drives the steam engine...

s, or the preserved electric locomotive
Electric locomotive
An electric locomotive is a locomotive powered by electricity from overhead lines, a third rail or an on-board energy storage device...

 No. 12 "Sarah Siddons".

Details of the vehicles sold to London Underground are given below. For further information, see London Underground coaching stock
London Underground coaching stock
In 1989, the first 'Steam on the Met' event took place, and London Underground, hired British Rail coaching stock for the excursions. It was found that it was actually cheaper to buy the coaches instead of hiring them...

.
Unit Number Type Phase DTSO TFK TBSK DTSO
302 430 8030 4TC Phase 2 - 71163 - -
412 8012 - 4TC Phase 1 - 70855 70823 -
413 8013 - 4TC Phase 1 - - 70824 -
415 8015 - 4TC Phase 1 76297 - - 76298
427 8027 - 4TC Phase 1 76322 - - -
428 8028 - 4TC Phase 1 76324 - - -


Six 4TC vehicles were formed into a test train in 1994 for use by Eurostar
Eurostar
Eurostar is a high-speed railway service connecting London with Paris and Brussels. All its trains traverse the Channel Tunnel between England and France, owned and operated separately by Eurotunnel....

 to test the third rail
Third rail
A third rail is a method of providing electric power to a railway train, through a semi-continuous rigid conductor placed alongside or between the rails of a railway track. It is used typically in a mass transit or rapid transit system, which has alignments in its own corridors, fully or almost...

 pick-ups for use by the Class 373
British Rail Class 373
The British Rail Class 373 or TGV-TMST train is an electric multiple unit that operates Eurostar's high-speed rail service between Britain, France and Belgium via the Channel Tunnel...

 EMUs. This train consisted of two DTSOs, three TFKs and a TBSK, combined with a Class 73
British Rail Class 73
The British Rail Class 73 is a United Kingdom model of electro-diesel locomotive. The type is unusual in that it can operate from a 750 V DC third-rail or an on-board diesel engine to allow it to operate on non-electrified routes...

 locomotive and converted Class 33
British Rail Class 33
The British Rail Class 33 also known as the BRCW Type 3 or Crompton is a class of Bo-Bo diesel-electric locomotives ordered in 1957 and built for the Southern Region of British Railways between 1960 and 1962....

 Driving Van.

Preserved set 417, running with only three coaches, and preserved class 33/1 33103 were hired to Silverlink
Silverlink
Silverlink Train Services Ltd was a train operating company in the United Kingdom. It operated routes in North London and from London to Northampton...

 for a short time in August 1999 for use on the North London Line
North London Line
The North London Line is a railway line which passes through the inner suburbs of north London, England. Its route is a rough semicircle from the south west to the north east, avoiding central London. The line is owned and maintained by Network Rail...

.

Preservation

Two complete units and several other vehicles have been preserved. One of these, unit no. 417 (highlighted orange) was one of the final two units in service with British Rail. The other unit (highlighted pink) was one of two used by London Underground, and will ultimately be based on the Swanage Railway
Swanage Railway
The Swanage Railway is a long heritage railway in the Purbeck district of Dorset, England. The railway follows the route of the Purbeck branch line between Norden railway station, Corfe Castle railway station, Harman's Cross railway station, Herston Halt railway station and Swanage...

.

Details are given below.
Unit Number
(current in bold)
Type Phase DTSO TFK TBSK DTSO Livery Location Notes
401 8001 8010 - 4TC Phase 1 - - 70812 - BR Blue Dartmoor Railway
Dartmoor Railway
The Dartmoor Railway is a long railway line in Devon, England. From Crediton the line parallels the Tarka Line to the site of the former Coleford Junction. Heading west it then serves Sampford Courtenay, Okehampton and Meldon Quarry. The route is owned from Coleford to Meldon by Aggregate...

-
404 8004 3169 3582 4TC Phase 1 76275 - - - Connex Privately owned Operated in 4Vep
British Rail Class 423
The British Rail Class 423 electrical multiple units were built by BR at York Works from 1967 to 1974, although the MBSOs and TSOs of the first 20, 7701-7720, were constructed at Derby Works. They feature manually-opening doors next to every seating row and were the last coaching stock built in...

 unit 3169/3582 between 1992-2004.
405 8005 - - 4TC Phase 1 76277 - - - Serco Railtest Dartmoor Railway
Dartmoor Railway
The Dartmoor Railway is a long railway line in Devon, England. From Crediton the line parallels the Tarka Line to the site of the former Coleford Junction. Heading west it then serves Sampford Courtenay, Okehampton and Meldon Quarry. The route is owned from Coleford to Meldon by Aggregate...

Operated as DB 977335 in departmental service.
412 8012 8010 - 4TC Phase 1 - 70859 - - BR Blue Strathvithie railway station -
412 8012 "413" - 4TC Phase 1 - 70855 - - LT Maroon Midland Railway - Butterley
Midland Railway - Butterley
The Midland Railway – Butterley is a heritage railway, formerly known until 2004 as the Midland Railway Centre, at Butterley, near Ripley in Derbyshire.-Overview:...

Operated by London Underground 1992-2003.
413 8013 - - 70824 -
415 8015 76298 - - -
427 8027 - - - 76322
417 8017 - - 4TC Phase 1 76301 70860 70826 76302 BR Blue Dartmoor Railway
Dartmoor Railway
The Dartmoor Railway is a long railway line in Devon, England. From Crediton the line parallels the Tarka Line to the site of the former Coleford Junction. Heading west it then serves Sampford Courtenay, Okehampton and Meldon Quarry. The route is owned from Coleford to Meldon by Aggregate...

TBSK 70826 was originally in unit 415.
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